EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 25 question(s), maximum score 25

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Prepare and set up the ringframe spinning and yarn packaging machines and one of the yarn packaging (winding, twisting or doubling) machines for operations according to product specifications. 

TOTAL WEIGHTING: 25 MARKS 

TIME: 25 MINUTES

1 of 25

Question ID: 100012213473

Answer True or False:                                                                                                                                                                      (1 Mark)

The specification will state which input (raw) material select for the ring spun yarn being produced.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 25

Question ID: 100012213474

Choose one (1) correct answer:  The specification will state which ring spun yarn to load onto the yarn packaging machines for …  (1 Mark)

 (a) 

Winding, twisting or doubling processes

 (b) 

Rotor spinning process

 (c) 

Conventional yarn covering process

 (d) 

Air-intermingling process

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 25

Question ID: 100012213476

Choose one (1) correct answer: Besides the colour of the cones, what else is used to identify the specified yarn?                            (1 Mark)

 (a) 

A swing tag on the specification

 (b) 

A bar code on the box

 (c) 

A small adhesive ticket inside the cone

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 25

Question ID: 100012213477

Choose one (1) correct answer: The operator will know which roving to select for the ring spun yarn being produced by reading ….(1 Mark)

 (a) 

the waste report

 (b) 

the efficiency report

 (c) 

the specification

 (d) 

the sample test report

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 25

Question ID: 100012213479

Choose one (1) correct answer: The operator must read and interpret the specification so that…                                                       (1 Mark)

 (a) 

The correct safety rules are followed

 (b) 

The correct raw materials are selected for the product

 (c) 

The correct hand tools are used

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 25

Question ID: 100012213543

Answer True or False:                                                                                                                                                                      (1 Mark)

The function of a  “picker” is to clean loose collections of fibre on the machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 25

Question ID: 100012213548

Answer True or False.                                                                                                                                                                      (1 Mark)

The microprocessor control panel is where machine parameters are inputted.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

8 of 25

Question ID: 100012213551

Select 1 correct answer.  Which of the listed machines is NOT an example of a ringframe spinning machine.                                    (1 Mark)

 (a) 

Short staple spinning machine

 (b) 

Worsted spinning machine

 (c) 

Long staple ring spinning machine

 (d) 

Open-end spinning machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

9 of 25

Question ID: 100012213552

Select 1 correct answer.  Which of the listed machines is NOT an example of a yarn packaging machine?                                        (1 Mark)

 (a) 

Cone winder

 (b) 

Assembly winder

 (c) 

Twisting machine

 (d) 

Open-end machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 25

Question ID: 100012213554

Choose 1 correct answer. What is the function of the traveller?                                                                                                            (1 Mark)

 (a) 

To insert twist to the yarn by rotating around the ring

 (b) 

To drive the spindle at speeds of up to 18000 rpm

 (c) 

To reduce the size of the balloon which is created as the spindle revolves

 (d) 

To apply a thin layer of paraffin wax onto the yarn surface as a lubricant to help reduce friction during further processing

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 25

Question ID: 100012213557

Answer True or False.                                                                                                                                                                      (1 Mark)

The shape and size of the traveller will not affect the quality of the ring spun yarn.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

12 of 25

Question ID: 100012213569

Answer TRUE or FALSE:                                                                                                                                                                 (1 Mark)

The yarn packaging machine set-up must be checked and signed off as correct, after a quality change.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

13 of 25

Question ID: 100012213698

Choose one (1) correct answers: At a quality change on the ringframe spinning machine, the operator must…                                  (1 Mark)

 (a) 

Stand next to the machine while the mechanics are working

 (b) 

Clean the machine with compressed air

 (c) 

Assist with doffing procedures

 (d) 

Take a tea break

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

14 of 25

Question ID: 100012213830

Choose one (1) correct answer: At a quality change on the yarn packaging machine, the operator must…                                         (1 Mark)

 (a) 

Stand next to the machine while the mechanics are working

 (b) 

Follow instructions of the supervisor during the quality change process

 (c) 

Use his/her own initiative

 (d) 

Take a tea break

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 25

Question ID: 100012213832

Choose one (1) correct answer: At a quality change on the ringframe spinning machine, the operator must NOT…                           (1 Mark)

 (a) 

Sit next to the machine while the mechanics are working

 (b) 

Assist with scouring the machine

 (c) 

Use appropriate tools and cleaning agents

 (d) 

Work with speed and efficiency

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

16 of 25

Question ID: 100012214090

Answer True or False:                                                                                                                                                                      (1 Mark)

Roving packages are distinguished by different colour tubes.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 25

Question ID: 100012214092

Answer True or False:                                                                                                                                                                      (1 Mark)

The operators inspect the input yarns and complete the quality report if the yarns are defective.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 25

Question ID: 100012214093

Choose one (1) answer.  What must the operator NOT do with faulty roving that he/she identifies while preparing the ringframe spinning machine? (1 Mark)

 (a) 

Correctly identify defective rovings

 (b) 

Accurately record defective rovings in production documentation

 (c) 

Place defective rovings in the passage for collection later

 (d) 

Stored defective rovings in designated area

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 25

Question ID: 100012214096

Choose one (1) answer.  What must the operator NOT do with faulty ring tube yarns that he/she identifies while preparing the yarn packaging machines? (1 Mark)

 (a) 

Correctly identify defective ring tube yarns

 (b) 

Accurately record defective ring tube yarn  in production documentation

 (c) 

Place defective ring tube yarn  in the passage for collection later

 (d) 

Replace defective ring tube yarn with conforming yarn

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 25

Question ID: 100012214131

Choose one (1) correct answer:  Match the information on a ticket attached to a ring tube trolley.                                                     (1 Marks)

 (a) 

Fibre type

 (b) 

500 TPM

 (c) 

60 TEX

 (d) 

Cotton

 (e) 

Answers 1 and 4 match

 (f) 

Answers 1 and 2 match

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

21 of 25

Question ID: 100012214295

Answer True or False.                                                                                                                                                                      (1 Mark)

Empty ring tubes are loaded onto each spindle at the start of the ringframe spinning process.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 25

Question ID: 100012214299

Answer True or False.                                                                                                                                                                      (1 Mark)

If yarn packaging machine is semi-automatic, load magazine with bobbins and feed yarn ends into the suction system.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

23 of 25

Question ID: 100012214303

Choose one (1) correct answer: Which statement is NOT true for loading the roving?                                                                         (1 Mark)

 (a) 

The roving bobbins are loaded onto the magazine / stand of the ringframe spinning machine

 (b) 

The roving bobbins are loaded manually

 (c) 

The roving is fed from a ring tubes to the drafting system

 (d) 

The roving is placed in a twisting pot

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

24 of 25

Question ID: 100012214306

Choose one (1) correct answer:  Which statement is NOT true for loading the spinner's ring tube yarn /cops (supply yarn)?             (1 Mark)

 (a) 

The ring tube yarn may be creeled manually

 (b) 

The ring tube yarn may be loaded into the magazine of yarn packaging machine

 (c) 

The ring tube yarn may be loaded into the twisting pots of the yarn packaging machine

 (d) 

The ring tube yarn may be loaded into the drafting system of the yarn packaging machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 25

Question ID: 100012214311

Choose one (1) correct answer: If yarn packaging machine is automatic, feed bobbins from bobbin bin onto ...                                 (1 Mark)

 (a) 

The conveyor

 (b) 

The suction system

 (c) 

The yarn tensioners

 (d) 

The safety covers

 (e) 

The yarn creel

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

Block 3, 20 question(s), maximum score 20

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcomes:

• ELO 02: Operate (start, run, stop, doff) the relevant ringframe spinning and yarn packaging machinery and relevant yarn packaging (winding, twisting or doubling) machines to achieve continuous production.

TOTAL WEIGHTING: 20 MARKS 

TIME: 20 MINUTES

1 of 20

Question ID: 100012215372

Answer True or False.                                                                                                                                                                      (1 Mark)

The ringframe spinning machine is put into production mode after all spindles are gaited up.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 20

Question ID: 100012215731

Answer True or False.                                                                                                                                                                      (1 Mark)

Starting the ringframe spinning machine in crawl mode will allow the operator to notice any gaiting faults.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 20

Question ID: 100012215736

Choose one (1) answer. Choose the pre-start check that does NOT apply to a ringframe spinning machine.                                      (1 Mark)

 (a) 

Check spindle speed

 (b) 

Check twist direction

 (c) 

Check doff length

 (d) 

Check beam width

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 20

Question ID: 100012215740

Choose one (1) correct answer.  The yarn packaging machine can be started by  …                                                                           (1 Mark)

 (a) 

Programming the draw frame

 (b) 

Opening the machine guards

 (c) 

Operating the control panel

 (d) 

Releasing the stop-motions

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 20

Question ID: 100012215742

Choose 1 correct answer. Choose one (1) example of ringframe spinning machine components that are NOT inspected for defects and for wear and tear. (1 Mark)

 (a) 

Worn drafting rollers

 (b) 

Worn rubber rollers

 (c) 

Travellers

 (d) 

Worn or tight spindles

 (e) 

Slack spindle tapes

 (f) 

Microprocessor

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

6 of 20

Question ID: 100012215746

Answer True or False.                                                                                                                                                                      (1 Mark)

The operator must piece-up any ends that are down while operating the ringframe spinning machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 20

Question ID: 100012215749

Answer True or False:                                                                                                                                                                      (1 Mark)

The yarn packaging operator is responsible to make minor adjustments within the his/her capability to bring the yarn packaging machine into conformance

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

8 of 20

Question ID: 100012215751

Choose one (1) correct answer. During production, roller laps are attended to and rectified by the …...                                              (1 Mark)

 (a) 

Operator

 (b) 

Supervisor

 (c) 

Mechanic

 (d) 

Manager

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 20

Question ID: 100012220184

Choose one (1) correct answer: Choose from the list the production record in which yarn packaging machine down-time must be recorded.(1 Mark)

 (a) 

Machine stoppage reports

 (b) 

Maintenance reports

 (c) 

Non-conformance reports

 (d) 

Waste reports

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 20

Question ID: 100012220186

Choose one (1) correct answer. While operating the machine, random yarn samples are taken and checked against approved product specification for… (1 Mark)

 (a) 

Correct yarn count (Tex)

 (b) 

Correct yarn twist

 (c) 

Correct tensile strength

 (d) 

Yarn irregularity / yare evenness

 (e) 

Answers 1 and 2 are correct

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

11 of 20

Question ID: 100012220188

Answer True or False:                                                                                                                                                                      (1 Mark)

Any malfunctioning of machine parts or mechanisms is reported to supervisor for corrective actioning,

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 20

Question ID: 100012220199

Answer True or False:                                                                                                                                                                      (1 Mark)

The yarn packaging operator must NOT report any non-conformance or problems outside the operator’s control to his/her senior.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

13 of 20

Question ID: 100012220200

Select one (1) correct answer:  Choose one (1) machine setting that must NOT be monitored while operating your ring spinning machine. (1 Mark)

 (a) 

Oven temperature

 (b) 

Spindle speed

 (c) 

Yarn tension

 (d) 

Doff length and automatic doffing

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

14 of 20

Question ID: 100012220201

Choose one (1) correct answer.  Choose ONE (1) from the list that is a minor maintenance task that the ringframe spinning machine operator does NOT perform. (1 Mark)

 (a) 

Check and top up oil levels in gearboxes

 (b) 

Replace all V belt drive belts and timing belts

 (c) 

Check for missing and broken ceramic guides

 (d) 

Check for broken or worn travellers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 20

Question ID: 100012220216

Choose one (1) correct answer. When operating the yarn production machine according to procedure, you must….                         (1 Mark)

 (a) 

Minimise waste

 (b) 

Stop the machine in an emergency

 (c) 

Adhere to warning lights

 (d) 

Respond to information on the control panel

 (e) 

Answers 2 and 3 are correct

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

16 of 20

Question ID: 100012220217

Answer True or False.                                                                                                                                                                      (1 Mark)

During doffing, the operator must apply manual doffing or verify automatic doffing procedures.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 20

Question ID: 100012220218

Choose one (1) correct answer.  Which statement is NOT true of efficient manual doffing on a ringframe spinning machine?            (1 Mark)

 (a) 

Machine is put into crawl mode

 (b) 

Full packages are removed quickly and without damage

 (c) 

Clean/empty ring tubes are placed on the machine

 (d) 

Waste is maximised

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

18 of 20

Question ID: 100012220229

Choose one (1) correct answer.  After doffing  and before restarting  the ringframe spinning machine, the operator must…               (1 Mark)

 (a) 

Verify that the magazine is fully loaded before restarting the machine

 (b) 

Ensure that all ends are pieced-up

 (c) 

Check that all spindles are correctly gaited  up

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

19 of 20

Question ID: 100012220230

Choose one (1) correct answers: During and after doffing, the ringframe spinning machine, the operator must NOT…                      (1 Mark)

 (a) 

Assist with doffing the machine

 (b) 

Remove machine components for the cleaning process

 (c) 

Clean machine parts using cleaning agents

 (d) 

Remove dust and "fly" with compressed air

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 20

Question ID: 100012220244

Choose one (1) correct answer. What must the operator do during automatic doffing of the ringframe spinning machine and before restarting the machine? (1 Mark)

 (a) 

Have empty ring tubes ready for the doffing process

 (b) 

Apply manual doffing or verify automatic doffing procedures

 (c) 

Verify that the magazine is fully loaded before restarting the machine

 (d) 

Ensure that all ends are pieced-up

 (e) 

Check that all spindles are correctly gaited  up

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

Block 4, 50 question(s), maximum score 50

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcomes:

• ELO 03: Patrol the ringframe spinning and yarn packaging machines and selected yarn packaging machines and monitor the spinning and twisting, winding or doubling processes to ensure continuous production and maximum efficiency.

• ELO 04: Inspect and maintain the quality of end products according to product specification and waste control measures for the ringframe spinning and yarn packaging and a selected yarn packaging (either twisting, winding or doubling) process. 

TOTAL WEIGHTING: 50 MARKS 

TIME: 50 MINUTES

1 of 50

Question ID: 100012220252

Answer True or False:                                                                                                                                                                      (1 Mark)

While patrolling the machine, the operator must report all malfunctioning machines to the supervisor for corrective actioning.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 50

Question ID: 100012220253

Answer True or False:                                                                                                                                                                      (1 Mark)

While patrolling, the operator must report a damaged control panel so that the product will meet the quality standard. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 50

Question ID: 100012220255

Choose one (1) correct answer:  Which statement is NOT TRUE about patrolling of the ringframe spinning machine?                      (1 Mark)

 (a) 

Done according to a patrolling sequence

 (b) 

Done at a frequency of at lease every 15 minutes

 (c) 

Done by observing all  the inspection points

 (d) 

Done at any time the operator chooses

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 50

Question ID: 100012220263

Choose one (1) correct answer:  What will happen if the patrolling of the yarn packaging machines is NOT done correctly?              (1 Mark)

 (a) 

There will be more waste

 (b) 

There will be higher productivity

 (c) 

Quality will improve

 (d) 

There will be less waste

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 50

Question ID: 100012220266

Choose one (1) correct answer:The most important thing the operator must do to maintain continuous production and maximise machine output, is… (1 Mark)

 (a) 

Count the ring spun tubes

 (b) 

Take shorter tea breaks

 (c) 

Patrol the machine correctly

 (d) 

Have more shift meetings

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 50

Question ID: 100012220284

Answer True or False:                                                                                                                                                                      (1 Mark)

The ringframe spinning operator must attend to problems within the operator’s control and take corrective action.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 50

Question ID: 100012220296

Answer True or False:                                                                                                                                                                      (1 Mark)

The operator must ensure timeous piecing up is done on any ends down so that output targets per shift are achieved.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

8 of 50

Question ID: 100012220302

Answer True or False:                                                                                                                                                                      (1 Mark)

The operator must attend to problems within the operator’s control and take corrective action.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

9 of 50

Question ID: 100012220308

Choose one (1) correct answer:  Choose one (1) example from the list below of ringframe spinning machine abnormalities the operator DOES NOT NEED to report to the supervisor. (1 Mark)

 (a) 

Noisy machine

 (b) 

Dysfunctional return air system

 (c) 

Empty roving bobbins

 (d) 

Machine overheating

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 50

Question ID: 100012220312

Choose one (1) correct answer:  Which corrective actions will NOT fix "twist variations" in the ringframe spinning process?              (1 Mark)

 (a) 

Check the spindle speed of each spindle

 (b) 

Check if the driving tape is slipping

 (c) 

Check the spindle bearings

 (d) 

Check cradle pressure

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

11 of 50

Question ID: 100012220362

Choose one (1) correct answer.  If the machine is producing a very soft build cone, the operator should check for...                          (1 Mark)

 (a) 

Faulty doffing system

 (b) 

Faulty bearings

 (c) 

Incorrect cradle pressure

 (d) 

Fibre contamination

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

12 of 50

Question ID: 100012220365

Choose one (1) correct answer:  Many of the newer machines will self diagnose faults by means of the…                                         (1 Mark)

 (a) 

Microprocessor display

 (b) 

Emergency stop button

 (c) 

Contol panel

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

13 of 50

Question ID: 100012220369

Choose one (1) correct answer:  Choose one (1) example from the list below of ringframe spinning machine malfunctions the operator DOES NOT NEED to report to the supervisor. (1 Mark)

 (a) 

Faulty doffing system

 (b) 

Bad run-ability of the machine

 (c) 

Un-pieced yarns

 (d) 

Faulty spindle tapes

 (e) 

Jockey pulleys

 (f) 

Control panel

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

14 of 50

Question ID: 100012220377

Choose one (1) correct answer: The operator is permitted to make minor adjustments to bring the ringframe spinning machine into conformance, such as…. (1 Mark)

 (a) 

Fix electric/electronic problems

 (b) 

Fix mechanical drive failures

 (c) 

Replace tape spindle drives

 (d) 

Replace missing or broken ceramics

 (e) 

Answers 1 and 2 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

15 of 50

Question ID: 100012220380

Choose one (1) correct answer: The operator is permitted to maake minor adjustments to bring the ringframe spinning machine into conformance, such as…. (1 Mark)

 (a) 

Fix electric/electronic problems

 (b) 

Fix mechanical drive failures

 (c) 

Replace rubber rollers (cots)

 (d) 

Replace damaged aprons

 (e) 

Answers 1 and 2 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

16 of 50

Question ID: 100012220381

Answer True or False:                                                                                                                                                                      (1 Mark)

Ring frame spinning produces yarns with a higher breaking strength than rotor spinning does.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 50

Question ID: 100012220383

Answer True or False:                                                                                                                                                                      (1 Mark)

It is the  spindle tape of a ringframe spinning machine that drives the spindles that form the ring spun yarn.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 50

Question ID: 100012220385

Choose one (1) correct answer. Which of the following is NOT a yarn packaging method?                                                                  (1 Mark)

 (a) 

Winding

 (b) 

Sizing

 (c) 

Twisting

 (d) 

Doubling

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 50

Question ID: 100012220387

Choose one (1) correct answer. A twisting system that introduces two turns of twist for every one revolution of the spindle is known as … (1 Mark)

 (a) 

2:4 twisting

 (b) 

2:3 twisting

 (c) 

2:2 twisting

 (d) 

2:1 twisting

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 50

Question ID: 100012220388

Choose one (1) correct answer.  Which step does NOT belong in the TWISTING process flow?                                                         (1 Mark)

 (a) 

Ring spinning

 (b) 

Assembly winding

 (c) 

Cone winding

 (d) 

2:1 Twisting

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

21 of 50

Question ID: 100012220401

Answer True or False.                                                                                                                                                                      (1 Mark)

Low humidity and high static electricity will cause an increase in ends breaking.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 50

Question ID: 100012220402

Answer True or False.                                                                                                                                                                      (1 Mark)

If stored in humid conditions, cotton fibre may become damaged by mildew.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

23 of 50

Question ID: 100012220410

Select one (1) correct answer.  Select one (1) environmental and production conditions that WILL NOT affect the input yarns…       (1 Mark)

 (a) 

Heat

 (b) 

Humidity

 (c) 

Static electricity

 (d) 

Noise

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

24 of 50

Question ID: 100012220413

Select one (1) correct answer.If the humidity in the spinning mill drops too low there will be difficulty spinning the yarn because of...(1 Mark)

 (a) 

Heat

 (b) 

Humidity

 (c) 

Static electricity

 (d) 

Noise

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 50

Question ID: 100012220429

Choose one (1) correct answer:  Which statement does NOT apply: The operator must monitor the ringframe spinning machine to ensure…(1 Mark)

 (a) 

Smooth running of the machine

 (b) 

Maximum production efficiency

 (c) 

Quality is maintained

 (d) 

Waste is increased

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

26 of 50

Question ID: 100012220433

Choose  one (1) correct answer:  What will happent to the production, if the operator DOES NOT quickly replace bobbins or cones that have run out ? (1 Mark)

 (a) 

Machine stoppages increase

 (b) 

Machine guards become damaged

 (c) 

Absenteeism increases

 (d) 

Machine output increases

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

27 of 50

Question ID: 100012220454

Choose one (1) incorrect answer: The operator must monitor the ringframe spinning process to …                                                    (1 Mark)

 (a) 

Ensure efficient production

 (b) 

Ensure consistent  production of good quality

 (c) 

Ensure continuous production

 (d) 

Ensure high levels of non-conformance

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

28 of 50

Question ID: 100012220458

Choose one (1) incorrect answer.  Ideal storage conditions for ring spun yarns and yarn packages are…                                          (1 Mark)

 (a) 

20°c ambient temperature

 (b) 

Humidity +/- 50% RH%

 (c) 

pH of 7

 (d) 

Absence of direct sunlight

 (e) 

Protection against insects and rodents

 (f) 

Protection against mildew and fungus

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

29 of 50

Question ID: 100012220463

Choose one (1) correct answer: The operator must observe and immediately report any climate (humidity and temperature) change to prevent… (1 Mark)

 (a) 

Damage to the machinery from rust

 (b) 

Sticky dust and fly

 (c) 

Overheating of the machinery

 (d) 

Static electricity leading to fire hazards

 (e) 

Answers 1, 2, 3 and 4 are correct

 (f) 

Only answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

30 of 50

Question ID: 100012220465

Choose one (1) correct answer: The yarn packaging machine operator must continuously monitor the process for ..                         (1 Mark)

 (a) 

Yarn package contamination

 (b) 

Positions creating faulty yarn

 (c) 

Empty roving bobbins

 (d) 

Cut rubber rollers

 (e) 

Answers 1, 2, 3 and 4 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

31 of 50

Question ID: 100012220467

Select one (1) correct answer.  If machine efficiency is low the company may not achieve its …                                                         (1 Mark)

 (a) 

Production inputs

 (b) 

Health and safety reports

 (c) 

Production targets

 (d) 

Labour relations

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

32 of 50

Question ID: 100012220469

Select one (1) correct answer. Choose the best option to achieve optimum production in the spinning, winding or twisting processes. (1 Mark)

 (a) 

Increase the speed of the machines

 (b) 

Decrease the bobbin supply

 (c) 

Work longer hours

 (d) 

Limit machine down time

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

33 of 50

Question ID: 100012220471

Choose one (1) correct answer:  What are the benefits for production, if the operator replaces bobbins or cones running out quickly? (1 Mark)

 (a) 

Machine stoppages increase

 (b) 

Machine down-time is extended

 (c) 

Continuous production is maintained

 (d) 

Maintenance on machines increases

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

34 of 50

Question ID: 100012220475

Choose one (1) correct answer:  The supply of empty ring tubes must be available at the machine must be...                                   (1 Mark)

 (a) 

Sufficient

 (b) 

Good quality

 (c) 

The appropriate colour code

 (d) 

Full

 (e) 

Answers 1 and 4 are correct

 (f) 

Answers 1, 2 and 3 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

35 of 50

Question ID: 100012220478

Choose one (1) correct answer:  What are the benefits to the company, if the operator attends to yarn breakages timeously?          (1 Mark)

 (a) 

Machine output of good quality product will be maximised

 (b) 

Machine output of waste product will increase

 (c) 

Production targets will be achieved

 (d) 

Production will be below target

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

36 of 50

Question ID: 100012220489

Choose one (1) correct answer: The operator must report ............ to the supervisor.                                                                           (1 Mark)

 (a) 

Good quality

 (b) 

Correct density of the yarn bobbins

 (c) 

Correct shape of the yarn bobbins

 (d) 

Spindles affected by continuous breakage of ends after piecing-up

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

37 of 50

Question ID: 100012220490

Choose one (1) correct answer: Which of the following is an example of a yarn packaging quality fault?                                            (1 Mark)

 (a) 

Faulty spindle tapes

 (b) 

Double ends

 (c) 

Dysfunctional return air system

 (d) 

Malfunctioning control panel

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

38 of 50

Question ID: 100012220491

Choose one (1) answer: Which statement is NOT true about contamination of the ring spun yarn?                                                     (1 Mark)

 (a) 

Contamination is caused by different fibres getting mixed into the yarn during production

 (b) 

Contamination is caused by foreign materials getting mixed into the yarn during production

 (c) 

Contamination is caused by mixing yarns during production

 (d) 

Contamination is caused by wrapping the yarn with plastic

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

39 of 50

Question ID: 100012220561

Choose one (1) correct answer:  An abnormally thick, low twist lump in a yarn is called ….                                                                 (1 Mark)

 (a) 

Neps

 (b) 

Slubs

 (c) 

Snarls

 (d) 

Crackers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

40 of 50

Question ID: 100012220563

Choose one (1) correct answer:  What is the cause of webbed or crossed ends at the base of the cones in the winding process?    (1 Mark)

 (a) 

Incorrect alignment of the cone holder

 (b) 

Too much yarn tension

 (c) 

Incorrect length settings

 (d) 

Broken or missing ceramic guides

 (e) 

Poor handling or storage

 (f) 

Incorrect machine settings

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

41 of 50

Question ID: 100012220568

Choose one (1) correct answer: Which of the following is NOT a cause of faulty drafting of the roving?                                              (1 Mark)

 (a) 

Slubs in the yarn in the drafting zone

 (b) 

Damaged aprons in the drafting zone

 (c) 

Incorrect spacers in the drafting zone

 (d) 

Insufficient pressure on the rollers in the drafting zone

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

42 of 50

Question ID: 100012220572

Choose one (1) correct answer. What is the cause of fibre contamination?                                                                                          (1 Mark)

 (a) 

Slack drive belt

 (b) 

Using compressed air to clean machinery

 (c) 

Worn guides

 (d) 

Wrong type of traveller

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

43 of 50

Question ID: 100012220577

Choose one (1) correct answer. The consequence of LOW yarn strength and elongation will be…                                                     (1 Mark)

 (a) 

Increase in yarn twist

 (b) 

Increase in broken ends

 (c) 

Worn guides

 (d) 

Blocked suction system

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

44 of 50

Question ID: 100012220581

Choose one (1) correct answer:  Choose one (1) example from the list below of yarn packaging machine malfunctions the operator DOES NOT NEED to report to the supervisor. (1 Mark)

 (a) 

Faulty doffing system

 (b) 

Faulty spindle tapes

 (c) 

Un-pieced yarns

 (d) 

Malfunctioning control panel

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

45 of 50

Question ID: 100012220585

Choose one (1) correct answer:  What must the yarn packaging operator do with positions that are malfunctioning?                         (1 Mark)

 (a) 

Leave them

 (b) 

Isolate them

 (c) 

Hang them up

 (d) 

Return them to the manufacturer

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

46 of 50

Question ID: 100012220586

Choose one (1) correct answer:  Which is NOT a good suggestion for minimizing waste from the  ringframe spinning and yarn packaging departments? (1 Mark)

 (a) 

Re-use cones/bobbins

 (b) 

Recycle yarn boxes

 (c) 

Reduce product waste

 (d) 

Reinvent the machines

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

47 of 50

Question ID: 100012220588

Select  one (1) correct answer: What is meant by re-usable waste in the context of ringframe spinning and yarn packaging?            (1 Mark)

 (a) 

This waste could be used to feed back into the spinning or packaging processes

 (b) 

Waste that is not normally recoverable

 (c) 

Waste that is sold at a fraction of the selling price

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

48 of 50

Question ID: 100012220590

Choose one (1) correct answers: What must the operator do to reduce waste, if a quality problem occurs repeatedly in the ringframe spinning process? (1 Mark)

 (a) 

Stop the machine

 (b) 

Clean the machine with compressed air

 (c) 

Oil the machine

 (d) 

Take a tea break

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

49 of 50

Question ID: 100012220595

Select one (1) correct answer:  Which yarn packaging process generates non-recoverable (hard) waste?                                         (1 Mark)

 (a) 

Winding process

 (b) 

Warping process

 (c) 

Ringframe spinning process

 (d) 

Drawframe process

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

50 of 50

Question ID: 100012220611

Choose one(1) correct answer.What is the correct workplace procedure for dealing with waste in the ring spinning and yarn packaging department? (1 Mark)

 (a) 

Leave all waste on the floors

 (b) 

Deposit all waste into designated bins

 (c) 

Hide all waste under the machines

 (d) 

Deposit all machine waste into wastepaper baskets in the offices

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

Block 5, 5 question(s), maximum score 5

Question Block - 5

SECTION 4: QUESTION 4:

This Section will cover the following Exit Level outcome:

• ELO 05: Apply all safety, housekeeping and record keeping standards for the ringframe spinning and yarn packaging process and one yarn packaging (winding, twisting or doubling) process.

TOTAL WEIGHTING: 05 MARKS 

TIME: 05 MINUTES

1 of 5

Question ID: 100012220612

Choose one(1) correct answer. Choose one (1) item of PPE that does not apply to the ringframe spinning and yarn packaging machine operator. (1 Mark)

 (a) 

Ear plugs or defenders

 (b) 

Overalls

 (c) 

Gloves

 (d) 

Masks

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 5

Question ID: 100012220613

Select one (1) correct answer. Why is it important not to wear loose clothing when operating a ring spinning machine?                    (1 Mark)

 (a) 

The floors are slippery

 (b) 

There are moving shafts and spindles

 (c) 

There are high temperatures

 (d) 

There is cotton fly and dust

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 5

Question ID: 100012220614

Select one (1) correct answers:  Choose the example of good housekeeping.                                                                                     (1 Mark)

 (a) 

Tools are lying in walkways

 (b) 

Yarn boxes are stacked within the demarcated storage area

 (c) 

Food containers and bottles are on the windowsills

 (d) 

Yarn boxes are standing in the walkways and passages

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 5

Question ID: 100012220615

Choose one (1) correct answer: Choose from the list the production record in which ringframe spinning machine breakdowns must be recorded. (1 Mark)

 (a) 

Machine stoppage reports

 (b) 

Maintenance reports

 (c) 

Non-conformance reports

 (d) 

Waste reports

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 5

Question ID: 100012220617

Choose one (1) correct answer: Choose from the list the production record in which yarn packaging machine non-conformance (faults) must be recorded. (1 Mark)

 (a) 

Machine stoppage reports

 (b) 

Maintenance reports

 (c) 

Non-conformance reports

 (d) 

Waste reports

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.