EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

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2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 25 question(s), maximum score 25

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcome:

• ELO 01: Prepare (clean, load, draw and set) beam stands and sizing machines to assemble a weaver’s beam according to product specification and yarn/thread path. 

TOTAL WEIGHTING: 25 MARKS 

TIME: 25 MINUTES

1 of 25

Question ID: 100012225299

Answer True or False:                                                                                                                                                                      (1 Mark)

The function of the tension devices is to maintain an even tension on the yarn sheet during the sizing process. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 25

Question ID: 100012225300

Answer True or False.                                                                                                                                                                      (1 Mark)

Beam flanges must be checked for nicks and rough places which can damage the warp yarns.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 25

Question ID: 100012225301

Select one (1) correct answer:  Select the term used to describe the zone of the sizing machine where the heated cylinders are found. (1 Mark)

 (a) 

Creel

 (b) 

Size box / trough

 (c) 

Drying unit

 (d) 

Headstock

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 25

Question ID: 100012225302

Select one (1) correct answer:  Select the term used to describe the zone of the sizing machine where the warp/ warper's beams are loaded. (1 Mark)

 (a) 

Creel

 (b) 

Size box / trough

 (c) 

Drying unit

 (d) 

Headstock

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 25

Question ID: 100012225303

Select one (1) correct answer.  The warp creel / beam stand must be checked for worn or damaged components. Which reason does not apply to the Beaming and Sizing process? (1 Mark)

 (a) 

Checking for worn or damaged components will prevent uneven warp tension

 (b) 

Checking for worn or damaged components will prevent frayed yarns and filamentation

 (c) 

Checking for worn or damaged components will prevent damage to the travellers

 (d) 

Checking for worn or damaged components will prevent machine downtime

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 25

Question ID: 100012225304

Answer True or False:                                                                                                                                                                      (1 Mark)

The specification will state which  empty weaver's beam and which full warp /warper's beams to load for the sized beam being produced.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 25

Question ID: 100012225305

Choose one (1) correct answer.  Which of the sizing chemicals is used to increase yarn strength and abrasion resistance?              (1 Mark)

 (a) 

Adhesives

 (b) 

Softeners or lubricants

 (c) 

Anti-septic agents

 (d) 

Wetting agents

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 25

Question ID: 100012225306

Choose tone (1) correct answer.  The laboratory will test the sized yarn samples.  Which of the quality standards does not apply to sized yarns? (1 Mark)

 (a) 

Specified strength of the sized yarns

 (b) 

Correct pH levels of the size mix

 (c) 

Specified abrasion resistance of the sized yarns

 (d) 

Specified percentage (%) pick-up of size on the yarns

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 25

Question ID: 100012225307

Choose one (1) correct answer.  What will happen if the operator does NOT interpret the specification correctly?                              (1 Mark)

 (a) 

The size recipe will be wrong

 (b) 

Machine settings will be wrong

 (c) 

The number of warp beams (raw materials) to be loaded onto the creel / beam stand will be wrong

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 25

Question ID: 100012225308

Choose one (1) correct answer.  What will happen if the operator does NOT interpret the specification correctly?                              (1 Mark)

 (a) 

Machine settings will be wrong

 (b) 

The number of warp beams (raw materials) to be loaded onto the creel / beam stand will be wrong

 (c) 

The number of meters to be produced will be wrong

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

11 of 25

Question ID: 100012225309

Answer True of False:                                                                                                                                                                      (1 Mark)

Read the labels on the full warp / warper's beams (raw material) to see if they contain the correct yarns according the Beaming and Sizing  specification.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 25

Question ID: 100012225310

Do you agree? Answer Yes or No:                                                                                                                                                   (1 Mark)

Accurate labelling of the sizing chemicals necessary so that the correct size mix can be made from the recipe.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

13 of 25

Question ID: 100012225311

Select one (1) correct answer:  The term Yarn Count does NOT refer to…                                                                                           (1 Mark)

 (a) 

The fineness or coarseness of a yarn

 (b) 

Whether the yarn is thick or thin

 (c) 

The mass of the yarn in relation to the length weighed

 (d) 

The length of yarn on a bobbin

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 25

Question ID: 100012225312

Choose one (1) correct answer.  Choose from the list one (1) chemical that is NOT a main chemical in the sizing process.               (1 Mark)

 (a) 

Adhesives

 (b) 

Softeners or lubricants

 (c) 

Anti-septic / anti-mildew agents

 (d) 

Tinting agents/ Optical brightners

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

15 of 25

Question ID: 100012225313

Select one (1) correct answer:  What will happen if defective material is used to produce a sized weaver's beam?                            (1 Mark)

 (a) 

The beam will be good quality

 (b) 

The beam will be poor quality

 (c) 

There will be less waste

 (d) 

There will be more waste

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

16 of 25

Question ID: 100012225338

Answer True of False:                                                                                                                                                                      (1 Mark)

The correct way to transport the warper's beam to the beam stands is by rolling it on the floor.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

17 of 25

Question ID: 100012225339

Do you agree?  Answer Yes or No.                                                                                                                                                  (1 Mark)

The warp beams on the beam stand must be perfectly aligned at the back of the sizing machine for even draw off.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 25

Question ID: 100012225349

Choose one (1) correct answer. Choose the example that is NOT a typical fault that occurs when loading the beaming and sizing machine. (1 Mark)

 (a) 

Empty weaver's beam is not aligned to the creel

 (b) 

The drawing in of the yarns is correct according to the specification

 (c) 

There are crossed ends in the draw-in

 (d) 

Unsized warper's beams (input material) contains yarns of the incorrect yarn count

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 25

Question ID: 100012225362

Choose one (1) correct answer.  The operator must identify and list each of the loading faults in the …                                              (1 Mark)

 (a) 

Absenteeism records

 (b) 

Production records

 (c) 

Health and safety records

 (d) 

Injury on duty records

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 25

Question ID: 100012225363

Choose one (1) correct answer.  Beam stand loading errors to be identified by the operator include…                                               (1 Mark)

 (a) 

Warper's beams are not secured correctly

 (b) 

Warper's beams are not ailgned correctly

 (c) 

Warper's beams are loaded according to safety standards

 (d) 

Warper's beams are correct according to the specification

 (e) 

Answers 1 and 2 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

21 of 25

Question ID: 100012225364

Answer True or False:                                                                                                                                                                      (1 Mark)

Tension devices on the beaming and sizing machine must be cleaned of lint and fluff to prevent contamination of the yarn sheet.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 25

Question ID: 100012225365

Answer True or False.                                                                                                                                                                      (1 Mark)

The set-up of the beaming and sizing machine must be signed off before production can start.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

23 of 25

Question ID: 100012225366

Choose one (1) correct answer. Which answer is NOT a machine setting on the beaming and sizing machine that is essential for a properly sized yarn sheet? (1 Mark)

 (a) 

Temperature settings

 (b) 

Pressure settings

 (c) 

Moisture meter settings

 (d) 

Hydraulic brake settings

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 25

Question ID: 100012225367

Choose one (1) correct answer. Which settings are made on the headstock of the beaming machine ?                                              (1 Mark)

 (a) 

Set meter counter

 (b) 

Set the expanding/oscillating comb

 (c) 

Set the speed of the sizing machine

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 25

Question ID: 100012225368

Choose one (1) correct answer.  If the operator follows the specification correctly then…                                                                    (1 Mark)

 (a) 

The size recipe will be correct

 (b) 

The number of warp beams (raw materials) loaded onto the creel / beam stand will be correct

 (c) 

The meter counter will be set according to the meters on the specification

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

Block 3, 55 question(s), maximum score 55

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcomes:

• ELO 02: Operate and control (check, start, run, stop, doff) beaming and sizing machines to process textile yarns into weaver’s beams according to operating procedures.

• ELO 03: Patrol beaming and sizing machines and monitor the beaming and sizing processes to ensure continuous production and maximum efficiency.  

TOTAL WEIGHTING: 55 MARKS 

TIME: 55 MINUTES

1 of 55

Question ID: 100012225369

Answer True or False.                                                                                                                                                                      (1 Mark)

Pre-start checklists must be completed before starting production on the beaming and sizing machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 55

Question ID: 100012225370

Answer True of False:                                                                                                                                                                      (1 Mark)

Push the start button on the mixing tank when the agitator paddle is half covered by the water.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

3 of 55

Question ID: 100012225371

Choose (1) correct answer.   The pre-start checks show that an empty weaver's beam is not aligned to the creel. What should you do? (1 Mark)

 (a) 

Check the drawing in of the yarns

 (b) 

Check and reset tension settings

 (c) 

Properly align the weaver’s beam to the creel before starting the process

 (d) 

Check that the correct thread path has been applied

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 55

Question ID: 100012225375

Choose one (1) correct answer. Which step in the starting procedure for the beaming and sizing machine is out of sequence (order)? (1 Mark)

 (a) 

Sart machine

 (b) 

Accelerate to optimum speed for yarn type

 (c) 

Run machine at slow speed (crawl speed)

 (d) 

Check first winding

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 55

Question ID: 100012225376

Select one (1) correct answer:  Before starting the beaming and sizing machine, carry out the following safety checks.                    (1 Mark)

 (a) 

Check machine guards are in place

 (b) 

Check that the correct warp/warper's beams have been loaded

 (c) 

Check safety covers are in place

 (d) 

Check that the correct thread path has been applied

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

6 of 55

Question ID: 100012225377

Choose one (1) correct answer.  The supply of full warp/ warper's beams (input materials) or the creel and reserve creel must be sufficient at all times so that… (1 Mark)

 (a) 

There will be machine down time

 (b) 

There will be different merges

 (c) 

There will be continuous production

 (d) 

There will be interruptions to production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 55

Question ID: 100012225378

Choose one (1) correct answer.  When is it NOT necessary to stop the beaming and sizing machine?                                               (1 Mark)

 (a) 

When an emergency occurs

 (b) 

When doffing the sized weaver's beam

 (c) 

When size mix runs out

 (d) 

When cleaning the machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 55

Question ID: 100012225379

Answer True or False.                                                                                                                                                                      (1 Mark)

The beaming and sizing machine must be run at the optimum speed for the yarn type.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

9 of 55

Question ID: 100012225380

Do you agree?  Answer Yes or No.                                                                                                                                                  (1 Mark)

The operator must respond to information on the control panel and adjusting the beaming and sizing machine according to procedure.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

10 of 55

Question ID: 100012225381

Choose one (1) correct answer. Operating and controling the machine includes…                                                                              (1 Mark)

 (a) 

Interpreting and adhering to warning lights and coded lights

 (b) 

Cleaning oil spills

 (c) 

Fixing faults with a minimum of machine down time

 (d) 

Recognising emergency situations and performing emergency stops

 (e) 

Answers 1 and 3 are correct

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

11 of 55

Question ID: 100012225382

Answer True or False.                                                                                                                                                                      (1 Mark)

Moving parts are lubricated for smooth running of the beaming and sizing machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 55

Question ID: 100012225383

Answer True of False:                                                                                                                                                                      (1 Mark)

The width of the yarn sheet must be set correctly for the width of the weaver’s beam. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

13 of 55

Question ID: 100012225384

Select one (1) correct answer. Which answer is NOT a reason for cleaning the parts of the beaming and sizing machine?                (1 Mark)

 (a) 

Preventing damage to the machine parts

 (b) 

Cleaning clogged eyelets, droppers, reeds and combs

 (c) 

Lubricating moving parts for smooth running

 (d) 

Reducing contamination of the sized warp yarn sheet

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

14 of 55

Question ID: 100012225385

Select one (1) correct answer. Ways to prevent damage to the beaming and sizing machines include…                                            (1 Mark)

 (a) 

Check and report on the condition of the filters

 (b) 

Replace worn and damaged parts

 (c) 

Clean size boxes/troughs by boiling them out with water

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

15 of 55

Question ID: 100012225386

Choose one (1) correct answer. The correct humidity in the beaming and sizing department will result in...                                        (1 Mark)

 (a) 

Less yarn breaks

 (b) 

More fly and micro dust

 (c) 

Less static electriciity

 (d) 

More shrinkage and lower dimensional stability

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

16 of 55

Question ID: 100012225387

Do you agree? Answer Yes or No.                                                                                                                                                   (1 Mark)

Loading and doffing of the empty and full weaver's beam must be done without damaging the beams. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 55

Question ID: 100012225392

Answer True or False.                                                                                                                                                                      (1 Mark)

The cut ends are secured with two correclty spaced tapes so as to keep the yarn sheet straight

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 55

Question ID: 100012225393

Choose one (1) correct answer. The correct procedures when doffing the sized weaver's beam include…                                         (1 Mark)

 (a) 

Secure the cut ends with tape and yarn sheet is kept straight

 (b) 

Cut sized ends and create the lease according to the number of input beams

 (c) 

Remove (doff) the sized weaver’s beam using the correct tools and equipment

 (d) 

Protect the doffed weaver’s beam correctly

 (e) 

Label doffed weaver’s beam correctly

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

19 of 55

Question ID: 100012225394

Choose one (1) correct answer.  The beaming and sizing machine CANNOT be stopped by …                                                          (1 Mark)

 (a) 

Using the stop button

 (b) 

Using the control panel

 (c) 

Activating the emergency stop

 (d) 

Pressing the start button

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 55

Question ID: 100012225395

Choose one (1) correct answers.  The sized weaver's beam is doffed (removed) and transported by …                                             (1 Mark)

 (a) 

Using a pulley and  hoist

 (b) 

Using manual lifting

 (c) 

Using a ladder

 (d) 

Using a pallet

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

21 of 55

Question ID: 100012225396

Do you agree? Answer Yes or No.                                                                                                                                                   (1 Mark)

The purpose of Patrolling is to maintain continuous production of sized weaver’s beams.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 55

Question ID: 100012225397

Select one (1) correct answer:  To prevent damage to the sized yarn on the weaver's beam as well as the beam flanges, do…        (1 Mark)

 (a) 

Leave the beams unwrapped

 (b) 

Use correct handling and lifting equipment

 (c) 

Stack beams on the floor

 (d) 

Store the beams in the passages

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

23 of 55

Question ID: 100012225398

Answer True or False:                                                                                                                                                                      (1 Mark)

Limit machine stoppages, waste and damage will ensure continuous production.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

24 of 55

Question ID: 100012225400

Select one (1) correct answer.  Which answer does NOT apply to continuous production?                                                                  (1 Mark)

 (a) 

Operating 24 hours a day, seven days per week

 (b) 

A flow of production where the materials are continuously in motion

 (c) 

Production that is done in batches with long and frequent stoppages

 (d) 

Production that requires rotating shifts to maintain continuous production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 55

Question ID: 100012225401

Select one (1) correct answer. Which tasks to should the beaming and sizing operator NOT perform while patrolling the machines? (1 Mark)

 (a) 

Replenish input warp beams on the beam stand

 (b) 

Use a tension device to ensure an even tension of all yarns on the weaver’s beam

 (c) 

Disable the stop motion devices

 (d) 

Observe and check size levels in the size boxes/troughs

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

26 of 55

Question ID: 100012225402

Answer True or False.                                                                                                                                                                      (1 Mark)

The operator must monitor the control panel and respond by stopping and adjusting the beaming and sizing machine when necessary.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

27 of 55

Question ID: 100012225403

Answer True or False.                                                                                                                                                                      (1 Mark)

Screws are checked and tightened where necessary to prevent damage to the machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

28 of 55

Question ID: 100012225404

Answer True or False.                                                                                                                                                                      (1 Mark)

The reason why there must be spare ends on the warp/warper's beams in to replenish broken ends in the sizing process.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

29 of 55

Question ID: 100012225406

Select one (1) correct answer.  What happens to the tension control zones on the beaming and sizing machine if the machine speed is increased from 10m/min to 30m/min? (1 Mark)

 (a) 

The drive system reduces the speed (rpm) of the beam drive to maintain constant winding speed in meters/min

 (b) 

All the inverter-controlled motor on the machine will increase in speed against the reference speed to maintain the same tensions

 (c) 

The braking force on the beams reduces as the diameter of the beams decreases

 (d) 

The beam diameter increases and the winding speed also increases

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

30 of 55

Question ID: 100012225408

Select one (1) correct answer. What would you do to correct the warp yarn sheet if it is off-centre on the beam?                               (1 Mark)

 (a) 

Check the pressure settings

 (b) 

Check and reset tension settings

 (c) 

Properly align the weaver’s beam to the creel before starting the process

 (d) 

Set the width and position of the expanding reed / oscillating comb correctly at the start of the process

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

31 of 55

Question ID: 100012225412

Choose one (1) correct answer.  The beaming and sizing machine operator is allowed to replace …                                                  (1 Mark)

 (a) 

Damaged empty beams

 (b) 

Size mixing paddles

 (c) 

Heating elements

 (d) 

Exposed electrical wires

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

32 of 55

Question ID: 100012225413

Select one (1) correct answer.  Choose from the list the one (1) example that is NOT a fault in the warp sheet that the operator must observe and correct. (1 Mark)

 (a) 

Crossed ends

 (b) 

Missing ends

 (c) 

Loose ends

 (d) 

Size mix temperature

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

33 of 55

Question ID: 100012225414

Select one (1) correct answer.  Continuous production is important for the company because…                                                         (1 Mark)

 (a) 

The cost of production is lower

 (b) 

The cost of production is higher

 (c) 

Better control over the production process flow

 (d) 

Faults in the department can cause bottlenecks in the process flow

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

34 of 55

Question ID: 100012225418

Select one (1) correct answers.  The role and purpose of shift work in continuous production is to...                                                   (1 Mark)

 (a) 

Enable the production to be done in batches

 (b) 

Allow production to have  long and frequent stoppages

 (c) 

Enable the factory to operate 24 hours a day, seven days per week

 (d) 

Keep the flow of production with materials in continuous motion

 (e) 

Answers 1 and 2 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

35 of 55

Question ID: 100012225421

Choose one (1) correct answer.  A full weaver’s beam with the correct build is a weaver’s beam that has …                                      (1 Mark)

 (a) 

A warp sheet tapers downwards at both flanges

 (b) 

A smooth and even surface

 (c) 

A warp sheet that tapers upwards at both flanged

 (d) 

An even diameter or cross-section across the width of the beam

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

36 of 55

Question ID: 100012225423

Answer True or False.                                                                                                                                                                      (1 Mark)

Sizing is the process of applying a chemical coating, in the form of a starches or gum, onto the surface of the warp yarns. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

37 of 55

Question ID: 100012225424

Answer True or False.                                                                                                                                                                      (1 Mark)

The purpose of the sizing process is to coat and protect the warp yarns from the stresses of the weaving process.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

38 of 55

Question ID: 100012225425

Choose one (1) correct answer.   Size mixing / cooking equipment, tools and dispensers used in industry include…                         (1 Mark)

 (a) 

Mixing tank with stirrer / agitator

 (b) 

Cooking vessels/ kettles

 (c) 

Circulation pumps

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

39 of 55

Question ID: 100012225426

Choose one (1) correct answer.  Sampling and testing is needed to achieve and ensure the correct levels of each of these sizing conditions? (1 Mark)

 (a) 

Concentration of size paste

 (b) 

Viscosity of size paste

 (c) 

Wet pick-up and add-on

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

40 of 55

Question ID: 100012225428

Choose one (1) correct answer.  Which step / stage in the Sizing process flow is out of order?                                                           (1 Mark)

 (a) 

Prepare size mix (size cooking)

 (b) 

Load machine (creeling and yarn feeding)

 (c) 

Cutting ends and doffing

 (d) 

Sizing yarns (sizing and drying)

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

41 of 55

Question ID: 100012225429

Answer True or False.                                                                                                                                                                      (1 Mark)

Modern sizing machines have manual temperature controls which operators must adjust to keep the temperature stable in the dryers. 

 (a) 

True

 (b) 

False

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

42 of 55

Question ID: 100012225430

Choose one (1) correct answer. What should the operator NOT DO when monitoring the functioning of the beaming and sizing machine? (1 Mark)

 (a) 

Monitoring the supply of unsized warper's beams

 (b) 

Monitor the environmental conditions such as temperature and humidity

 (c) 

Monitor the spindle rotation

 (d) 

Monitoring machine efficiency and down time

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

43 of 55

Question ID: 100012225433

Select one (1) correct answer. Why must the operator monitor the meter counter?                                                                              (1 Mark)

 (a) 

To check the machine speed

 (b) 

To check that the correct number of meters are wound onto the beam

 (c) 

To check the temperature of the drying cylinders

 (d) 

To check size mix viscosity

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

44 of 55

Question ID: 100012225435

Select one (1) correct answer. What would you do to replace missing or broken ends?                                                                       (1 Mark)

 (a) 

Check and reset tension settings

 (b) 

Properly align the weaver’s beam to the creel before starting the process

 (c) 

Check size mix viscosity

 (d) 

Pull through and tie in spare ends from the warp / warper's beams

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

45 of 55

Question ID: 100012225437

Select one (1) correct answer. What must you do if the warp/warper's beams on the beam stand run out?                                         (1 Mark)

 (a) 

Leave depleted warp/warper's beams for the next shift to replace

 (b) 

Stop the machine and take your lunch break

 (c) 

Replace depleted warp/warper's beams in time

 (d) 

Replace depleted warp/warper's beams with any available beams

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

46 of 55

Question ID: 100012225439

Select one (1) correct answer.  If machine efficiency is low the company may not achieve its …                                                         (1 Mark)

 (a) 

Injury free hours

 (b) 

Production targets

 (c) 

Labour relations targets

 (d) 

Absenteeism targets

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

47 of 55

Question ID: 100012225440

Choose one (1) correct answer.  The supply of size mix for the sizing process must be sufficient at all times so that…                      (1 Mark)

 (a) 

There will be machine down time

 (b) 

There will be different merges

 (c) 

There will be continuous production

 (d) 

There will be interruptions to production

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Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

48 of 55

Question ID: 100012225442

Select one (1) correct answer. What will happen at a higher machine speed?                                                                                      (1 Mark)

 (a) 

The machine will run at a crawl speed

 (b) 

The wet pick-up will be lower

 (c) 

The wet pick-up will be higher

 (d) 

The squeezing time in the rollers will be less

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

49 of 55

Question ID: 100012225444

Select one (1) correct answer. The beaming and sizing operator must monitor and adjust the …                                                        (1 Mark)

 (a) 

The beaming machine speed setting

 (b) 

The loom speed setting

 (c) 

The temperature settings on the drying cylinders

 (d) 

The spindle rotation setting

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

50 of 55

Question ID: 100012225446

Select one (1) correct answer. Which of the statements below is NOT TRUE about tension settings?                                                 (1 Mark)

 (a) 

The yarn tension in the "Creel Section" increases gradually with reduction in diameter of the warp beams

 (b) 

The control of tension and stretch in the "Wet Section" can be done with the help of 'positive dry nip'

 (c) 

Tension settings in the "Drying Section" control the tension of the yarns starting at the first drying cylinder and ending at the last drying cylinder

 (d) 

Tension settings in the "Splitting Section" control the tension of the yarns starting at the last drying cylinder and ending at the drag roll

 (e) 

Tension settings in the "Winding Section" control the tension of the yarns starting at thedrag roll and ending at the weaver’s beam

 (f) 

The take-up tension becomes tighter to prevent loose winding as the diameter of the weaver’s beam increases

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

51 of 55

Question ID: 100012225447

Select one (1) correct answer.  Your production target for the shift was to beam and size 3000 metres. You produced 2400 metres.  What is your percentage (%) performance against? (1 Mark)

 (a) 

70%

 (b) 

80%

 (c) 

90%

 (d) 

100%

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

52 of 55

Question ID: 100012225448

Select one (1) correct answer.  In a 24 hour shift, your machine ran for 12 hours.  What is the percentage (5) machine efficiency?   (1 Mark)

 (a) 

30%

 (b) 

50%

 (c) 

70%

 (d) 

90%

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

53 of 55

Question ID: 100012225449

Select one (1) correct answer.  Machine efficiency and optimal utilisation of machines are key factors in …                                       (1 Mark)

 (a) 

Quality

 (b) 

Productivity

 (c) 

Health and Safety

 (d) 

Labour relations

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

54 of 55

Question ID: 100012225452

Choose one (1) correct answer. What will the result be if the machine output is below the required production target?                      (1 Mark)

 (a) 

There will be no problem

 (b) 

There will be production bonuses for the workers

 (c) 

There will be no sized beams for the weaving department

 (d) 

The delivery of the end product to the customer will be delayed

 (e) 

Answers 1 and 2 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

55 of 55

Question ID: 100012225453

Choose one (1) correct answer.  Machine faults must be fixed quickly to…                                                                                          (1 Mark)

 (a) 

Minimise machine down time

 (b) 

Minimise machine stoppages

 (c) 

Maintain machine efficiencies

 (d) 

Achieve production targets

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 4, 15 question(s), maximum score 15

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcome:

• ELO 04: Inspect and maintain the quality of beaming and sizing products according to product specification and waste control measures.

TOTAL WEIGHTING: 15 MARKS 

TIME: 15 MINUTES

1 of 15

Question ID: 100012225454

Choose one (1) correct answer. Choose the correct explanation: "Missing ends" occur when…                                                          (1 Mark)

 (a) 

The warp ends are drawn in through the reed in the wrong order

 (b) 

The warp ends are crossed over each other

 (c) 

The ends have broken out and have not been noticed or traced

 (d) 

The warp ends are drawn into the wrong dents

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 15

Question ID: 100012225455

Select one (1) correct answer:  What should you NOT do when dealing with defective materials?                                                      (1 Mark)

 (a) 

Identify the defective materials

 (b) 

Separate them the defective mateials

 (c) 

Leave defective materials on the beaming and sizing machine

 (d) 

Return defective materials to the store

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 15

Question ID: 100012225456

Select one (1) correct answer:  Choose the correct way to deal with incorrectly labelled warp / warper's beams and empty weaver's beams. (1 Mark)

 (a) 

Load onto creel

 (b) 

Identify and reject

 (c) 

Mix with correctly labelled warper's beams

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 15

Question ID: 100012225457

Select one (1) correct answer:  Choose one raw material fault that will NOT cause product faults .                                                     (1 Mark)

 (a) 

Correct yarns on the unsized warp/warper's beams

 (b) 

Short ends on the unsized warp/warper's beams

 (c) 

Too many knots in the yarns on the unsized warp/warper's beams

 (d) 

Damaged on the unsized warp/warper's beams

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 15

Question ID: 100012225458

Choose one (1) correct answer. The size mix must be checked and tested for...                                                                                  (1 Mark)

 (a) 

Size pick-up (under- and over-sizing)

 (b) 

Correct concentration of the size mix

 (c) 

Correct composition of the size mix

 (d) 

Moisture content

 (e) 

Answers 2 and 3 are correct

 (f) 

Answers 1 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

6 of 15

Question ID: 100012225547

Select one (1) correct answer. Which of these is NOT an example of a beaming fault?                                                                       (1 Mark)

 (a) 

Incorrect width of yarn sheet

 (b) 

Incorrect build of the weaver's beam

 (c) 

Incorrect winding of cops

 (d) 

Yarn tension variations

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 15

Question ID: 100012225550

Choose one (1) correct answer. Which of the listed fautls does NOT apply to the sizing process?                                                      (1 Mark)

 (a) 

Sizing spots

 (b) 

Sandy warp

 (c) 

Incorrect beam build

 (d) 

Hard sizing

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 15

Question ID: 100012225553

Choose one (1) correct answer.  The operator must identify and list each of the warp beam faults in the …                                       (1 Mark)

 (a) 

Absenteeism records

 (b) 

Production records

 (c) 

Health and safety records

 (d) 

Injury on duty records

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 15

Question ID: 100012225554

Choose one (1) correct answer. Which of the listed fautls does NOT apply to the beaming process?                                                  (1 Mark)

 (a) 

Incorrect width of yarn sheet

 (b) 

Yarn tension variations

 (c) 

Incorrect build of the weaver's beam

 (d) 

Incorrect winding of cops

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 15

Question ID: 100012225559

Select one (1) correct answer.  Choose from the list the one (1) example that is NOT a sizing fault found on the sized yarns.           (1 Mark)

 (a) 

Over-sizing

 (b) 

Uneven size pick-up

 (c) 

Under-sizing

 (d) 

Even size pick-up

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

11 of 15

Question ID: 100012225560

Choose one (1) correct answer. Practical steps to take to reduce waste in the beaming and sizing processes include…                   (1 Mark)

 (a) 

Careful and correct handling of yarn packages and warp or weaver’s beams

 (b) 

Correct cooking of size mix

 (c) 

Effective patrolling of the machines

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

12 of 15

Question ID: 100012225562

Choose one (1) correct answer.  Which statement is  NOT TRUE: Waste will be REDUCED if we…                                                   (1 Mark)

 (a) 

Patrol the machines

 (b) 

Work according to the specification

 (c) 

Demarcate floor areas

 (d) 

Clean and maintain machines

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

13 of 15

Question ID: 100012225581

Select one (1) answer that is FALSE. If waste is produced the company will….                                                                                   (1 Mark)

 (a) 

Lose the man hours that were spent in production

 (b) 

Lose the machine hours that were spent in production

 (c) 

Lose the materials used to produce the waste products

 (d) 

Make a larger profit

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 15

Question ID: 100012225584

Select one (1) correct answer. What can be recycled or re-used in the beaming and sizing process to reduce waste?                       (1 Mark)

 (a) 

Over-cooked size mix

 (b) 

Under-sized warp yarns

 (c) 

Damaged beams

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

15 of 15

Question ID: 100012225592

Select one (1) correct answer. Name the type of waste that occurs during the manufacturing process and is unavoidable.                (1 Mark)

 (a) 

Incidental waste

 (b) 

Household waste

 (c) 

Process waste

 (d) 

Municipal waste

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

Block 5, 5 question(s), maximum score 5

Question Block - 5

SECTION 4: QUESTION 4:

This Section will cover the following Exit Level outcome:

• ELO 05: Apply safety, housekeeping and record keeping standards when operating beaming and sizing machines, to minimise hazards and reduce waste.

TOTAL WEIGHTING: 05 MARKS 

TIME: 05 MINUTES

1 of 5

Question ID: 100012225598

Select one (1) correct answer. In the beaming and sizing department, fire hazards include…                                                             (1 Mark)

 (a) 

Cotton fly

 (b) 

Flammable liquids

 (c) 

Electrical components

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

2 of 5

Question ID: 100012225599

Choose one (1) correct answer.  For safety reasons always check that the  …….  …... are in position, before starting the beaming and sizing machine. (1 Mark)

 (a) 

Weft accumulators

 (b) 

Machine guards

 (c) 

Yarn guides

 (d) 

Pick gears

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 5

Question ID: 100012225600

Select one (1) correct answer:  Choose the statement that is NOT true about cleaning the size boxes / troughs.                               (1 Mark)

 (a) 

Clean size boxes/troughs by boiling them out with water

 (b) 

Clean size boxes / troughs to prevent clogging of components

 (c) 

Clean size boxes/troughs by boiling them out with thinners

 (d) 

Clean size boxes/ troughs to prevent size build-up on the insides of the boxes/troughs

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 5

Question ID: 100012225602

Choose one (1) correct answer:  What are the reasons for recording machine stoppages?                                                                 (1 Mark)

 (a) 

To have a record of the nature/type of machine stoppages

 (b) 

To have a record of how long the machine stoppages lasted

 (c) 

To be able to calculate machine utilisation

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 5

Question ID: 100012225604

Select one (1) correct answer.  Accurate recording and reporting of production is a key part of …                                                      (1 Mark)

 (a) 

Total Quality Management (TQM)

 (b) 

Total expenses

 (c) 

Total petrol usage

 (d) 

Total gains and losses

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.

EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

Please kindly provide your details in the space provided below:

1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

Please submit your Statement of Results (SoR) for all Internal Summative Assessments (ISAs) combined or merged into a single document.Kindly proceed by clicking the submit button located at the bottom right corner to continue with your EISA (Exrernal Integrated Summative Assessment).

Question type File upload not supported

Block 2, 25 question(s), maximum score 25

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcome:

• ELO 01: Prepare (clean, load, draw and set) beam stands and sizing machines to assemble a weaver’s beam according to product specification and yarn/thread path. 

TOTAL WEIGHTING: 25 MARKS 

TIME: 25 MINUTES

1 of 25

Question ID: 100012225299

Answer True or False:                                                                                                                                                                      (1 Mark)

The function of the tension devices is to maintain an even tension on the yarn sheet during the sizing process. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 25

Question ID: 100012225300

Answer True or False.                                                                                                                                                                      (1 Mark)

Beam flanges must be checked for nicks and rough places which can damage the warp yarns.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 25

Question ID: 100012225301

Select one (1) correct answer:  Select the term used to describe the zone of the sizing machine where the heated cylinders are found. (1 Mark)

 (a) 

Creel

 (b) 

Size box / trough

 (c) 

Drying unit

 (d) 

Headstock

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 25

Question ID: 100012225302

Select one (1) correct answer:  Select the term used to describe the zone of the sizing machine where the warp/ warper's beams are loaded. (1 Mark)

 (a) 

Creel

 (b) 

Size box / trough

 (c) 

Drying unit

 (d) 

Headstock

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 25

Question ID: 100012225303

Select one (1) correct answer.  The warp creel / beam stand must be checked for worn or damaged components. Which reason does not apply to the Beaming and Sizing process? (1 Mark)

 (a) 

Checking for worn or damaged components will prevent uneven warp tension

 (b) 

Checking for worn or damaged components will prevent frayed yarns and filamentation

 (c) 

Checking for worn or damaged components will prevent damage to the travellers

 (d) 

Checking for worn or damaged components will prevent machine downtime

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 25

Question ID: 100012225304

Answer True or False:                                                                                                                                                                      (1 Mark)

The specification will state which  empty weaver's beam and which full warp /warper's beams to load for the sized beam being produced.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 25

Question ID: 100012225305

Choose one (1) correct answer.  Which of the sizing chemicals is used to increase yarn strength and abrasion resistance?              (1 Mark)

 (a) 

Adhesives

 (b) 

Softeners or lubricants

 (c) 

Anti-septic agents

 (d) 

Wetting agents

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 25

Question ID: 100012225306

Choose tone (1) correct answer.  The laboratory will test the sized yarn samples.  Which of the quality standards does not apply to sized yarns? (1 Mark)

 (a) 

Specified strength of the sized yarns

 (b) 

Correct pH levels of the size mix

 (c) 

Specified abrasion resistance of the sized yarns

 (d) 

Specified percentage (%) pick-up of size on the yarns

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 25

Question ID: 100012225307

Choose one (1) correct answer.  What will happen if the operator does NOT interpret the specification correctly?                              (1 Mark)

 (a) 

The size recipe will be wrong

 (b) 

Machine settings will be wrong

 (c) 

The number of warp beams (raw materials) to be loaded onto the creel / beam stand will be wrong

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 25

Question ID: 100012225308

Choose one (1) correct answer.  What will happen if the operator does NOT interpret the specification correctly?                              (1 Mark)

 (a) 

Machine settings will be wrong

 (b) 

The number of warp beams (raw materials) to be loaded onto the creel / beam stand will be wrong

 (c) 

The number of meters to be produced will be wrong

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

11 of 25

Question ID: 100012225309

Answer True of False:                                                                                                                                                                      (1 Mark)

Read the labels on the full warp / warper's beams (raw material) to see if they contain the correct yarns according the Beaming and Sizing  specification.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 25

Question ID: 100012225310

Do you agree? Answer Yes or No:                                                                                                                                                   (1 Mark)

Accurate labelling of the sizing chemicals necessary so that the correct size mix can be made from the recipe.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

13 of 25

Question ID: 100012225311

Select one (1) correct answer:  The term Yarn Count does NOT refer to…                                                                                           (1 Mark)

 (a) 

The fineness or coarseness of a yarn

 (b) 

Whether the yarn is thick or thin

 (c) 

The mass of the yarn in relation to the length weighed

 (d) 

The length of yarn on a bobbin

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 25

Question ID: 100012225312

Choose one (1) correct answer.  Choose from the list one (1) chemical that is NOT a main chemical in the sizing process.               (1 Mark)

 (a) 

Adhesives

 (b) 

Softeners or lubricants

 (c) 

Anti-septic / anti-mildew agents

 (d) 

Tinting agents/ Optical brightners

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

15 of 25

Question ID: 100012225313

Select one (1) correct answer:  What will happen if defective material is used to produce a sized weaver's beam?                            (1 Mark)

 (a) 

The beam will be good quality

 (b) 

The beam will be poor quality

 (c) 

There will be less waste

 (d) 

There will be more waste

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

16 of 25

Question ID: 100012225338

Answer True of False:                                                                                                                                                                      (1 Mark)

The correct way to transport the warper's beam to the beam stands is by rolling it on the floor.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

17 of 25

Question ID: 100012225339

Do you agree?  Answer Yes or No.                                                                                                                                                  (1 Mark)

The warp beams on the beam stand must be perfectly aligned at the back of the sizing machine for even draw off.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 25

Question ID: 100012225349

Choose one (1) correct answer. Choose the example that is NOT a typical fault that occurs when loading the beaming and sizing machine. (1 Mark)

 (a) 

Empty weaver's beam is not aligned to the creel

 (b) 

The drawing in of the yarns is correct according to the specification

 (c) 

There are crossed ends in the draw-in

 (d) 

Unsized warper's beams (input material) contains yarns of the incorrect yarn count

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 25

Question ID: 100012225362

Choose one (1) correct answer.  The operator must identify and list each of the loading faults in the …                                              (1 Mark)

 (a) 

Absenteeism records

 (b) 

Production records

 (c) 

Health and safety records

 (d) 

Injury on duty records

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 25

Question ID: 100012225363

Choose one (1) correct answer.  Beam stand loading errors to be identified by the operator include…                                               (1 Mark)

 (a) 

Warper's beams are not secured correctly

 (b) 

Warper's beams are not ailgned correctly

 (c) 

Warper's beams are loaded according to safety standards

 (d) 

Warper's beams are correct according to the specification

 (e) 

Answers 1 and 2 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

21 of 25

Question ID: 100012225364

Answer True or False:                                                                                                                                                                      (1 Mark)

Tension devices on the beaming and sizing machine must be cleaned of lint and fluff to prevent contamination of the yarn sheet.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 25

Question ID: 100012225365

Answer True or False.                                                                                                                                                                      (1 Mark)

The set-up of the beaming and sizing machine must be signed off before production can start.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

23 of 25

Question ID: 100012225366

Choose one (1) correct answer. Which answer is NOT a machine setting on the beaming and sizing machine that is essential for a properly sized yarn sheet? (1 Mark)

 (a) 

Temperature settings

 (b) 

Pressure settings

 (c) 

Moisture meter settings

 (d) 

Hydraulic brake settings

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 25

Question ID: 100012225367

Choose one (1) correct answer. Which settings are made on the headstock of the beaming machine ?                                              (1 Mark)

 (a) 

Set meter counter

 (b) 

Set the expanding/oscillating comb

 (c) 

Set the speed of the sizing machine

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 25

Question ID: 100012225368

Choose one (1) correct answer.  If the operator follows the specification correctly then…                                                                    (1 Mark)

 (a) 

The size recipe will be correct

 (b) 

The number of warp beams (raw materials) loaded onto the creel / beam stand will be correct

 (c) 

The meter counter will be set according to the meters on the specification

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

Block 3, 55 question(s), maximum score 55

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcomes:

• ELO 02: Operate and control (check, start, run, stop, doff) beaming and sizing machines to process textile yarns into weaver’s beams according to operating procedures.

• ELO 03: Patrol beaming and sizing machines and monitor the beaming and sizing processes to ensure continuous production and maximum efficiency.  

TOTAL WEIGHTING: 55 MARKS 

TIME: 55 MINUTES

1 of 55

Question ID: 100012225369

Answer True or False.                                                                                                                                                                      (1 Mark)

Pre-start checklists must be completed before starting production on the beaming and sizing machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 55

Question ID: 100012225370

Answer True of False:                                                                                                                                                                      (1 Mark)

Push the start button on the mixing tank when the agitator paddle is half covered by the water.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

3 of 55

Question ID: 100012225371

Choose (1) correct answer.   The pre-start checks show that an empty weaver's beam is not aligned to the creel. What should you do? (1 Mark)

 (a) 

Check the drawing in of the yarns

 (b) 

Check and reset tension settings

 (c) 

Properly align the weaver’s beam to the creel before starting the process

 (d) 

Check that the correct thread path has been applied

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 55

Question ID: 100012225375

Choose one (1) correct answer. Which step in the starting procedure for the beaming and sizing machine is out of sequence (order)? (1 Mark)

 (a) 

Sart machine

 (b) 

Accelerate to optimum speed for yarn type

 (c) 

Run machine at slow speed (crawl speed)

 (d) 

Check first winding

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 55

Question ID: 100012225376

Select one (1) correct answer:  Before starting the beaming and sizing machine, carry out the following safety checks.                    (1 Mark)

 (a) 

Check machine guards are in place

 (b) 

Check that the correct warp/warper's beams have been loaded

 (c) 

Check safety covers are in place

 (d) 

Check that the correct thread path has been applied

 (e) 

Answers 1 and 3 are correct

 (f) 

Answers 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)