Tscasting’s Comprehensive Custom Services

Custom Casting Die Design And Manufacturing

As one first phrase for comprehensive custom die casting services, custom casting die should be designed and manufactured. Aim to mass production in high efficiency.

Custom Product Design

When accept the picture and innovative conception from client, Our engineers and designer will communicate with them in detail, understand their thought and ideas fully. With enrich work experience and practice of decades in product design, Our skilled-well engineers can raise some feasible suggests to the client and present some successful business cases to client until agreement is reached between engineers and client. Then we begin to design the 3d mold for product and pass several modifications. At last, achieve the requirement of the client. And the 3d Model of the product is finished.

Mold Design

Mold design, which involves collaborating with clients to understand their specific needs and create a functional mold design. Advanced CAD software is typically employed to create 3D models of the molds,according to the designed 3d model of product. And Though visual die casting process simulation on the computer, and improve and modify consistently mold design.

Material Selection

Choosing the right material is crucial for ensure high quality of casting parts and specific functional applications. Common materials used for precision casting die, include aluminum and steel. In accordance with the specific functional requirements, we will select the appropriate metal material to cast the components that client needs.

Mold & Die Manufacturing

After finalizing the mold design and material selection, the next step is die manufacturing. This process involves precision mold components process, Especially the cavity and core of the mold. Most of casting dies are made of high-quality steel or aluminum, they can withstand wear resistance, longevity and repeative usage. The manufacturing process may include CNC machining, grinding, milling and turning and electrical discharge machining (EDM), and heat treatment to enhance the die’s performance.

Rapid Prototyping

Once the mold design is finalized, prototyping will be test the feasibility and functionality of the design. This designed prototype is formed using 3D printing machine and check its apperance, dimensions and applications and functionalities. Prototyping helps identify any potential defeats in the design and allows for adjustments of the mold design.

Custom Plastic Injection Molding Tools Design And Making

Firstly plastic injection molding design, we should consider of the Manufacturability of the mold.and accept a high volume production.

The plastic part is injected under lower temperature, about 200-220 degrees. our engineers choose the right thermal plastic resin to make the plastic part. Of course, the plastic injection molding tools design involves of several key factors . And should be coordinated when the injection molding tool is designed. such as the below list.

• The wall thickness of plastic injection part

• Draft Angles, impact the part ejects from the mold smoothly.

• Ribs And Bosses, enhance the structure of the plastitc part and provide more screws fixing positions.

• Undercuts, although the mold design become more complex, and realize to produce more functionality of the plastic part.

• Parting line locates the parting line of the plastic part on non-critical surfaces, and enhance the halves close seamless and reduce the flash on the parting line.

• Gate Location gates should be designed on the right locations and ensure the flow of plastic molten fill the cativies of the mold fully.

High Efficiency Mass Production Service

Once the rapid prototyp is confirmed, The mass production can commence. Tscasting technology provides comprehensive custom die casting services. Follow the below key steps to finish the rough die casting components mass production. Ts Casting Technology Comprehensive Capabilities is outstanding.

Post-Process Operations

To ensure the quality and functionality of the final product, several post-process operations may be necessary:

Finishing processes such as sanding, machining, or polishing are often required to achieve the desired surface finish and dimensional accuracy. This is die casting deburring process, which removes sharp edges or imperfections from the cast part. Then to enhance the durability and other functional applications of cast part, we employ different coating methods to finish the functional final product. Like Plating , powder coating, painting and vanishing.

Inspection and Quality Control

Quality control is a critical aspect of custom die casting services. Implementing rigorous inspection protocols helps filtering defect products and ensure that each component meets the required specifications. By appplying techniques such as X-ray inspection, ultrasonic testing, and visual inspections, we can assess the integrity of the cast parts.

Assembly and Packaging

In many cases, clients may require assembly services for multi-part products. Our factory can offer assembly solutions, including inserting additional components, fastening, and packaging for shipment. All qualified cast parts delivered to the sythetics department to assembly and test until a final product package. Proper packaging is essential to protect the parts during transport and delivery.