Boosting Productivity in Food Factories with Smart Material Movement System

The post-pandemic world will require manufacturers and warehouse owners to grow in order to fulfill the demand of rising consumer spending. Therefore, smart material movement systems are the best option for them! An automated material handling system has revolutionized the food industry as it involves the use of advanced technologies and materials. Automated material handling systems and other forms of industrial automation provide industrial facilities with a flexible way to boost output and achieve optimal service levels. Among the many advantages this technology offers are improved production, safety, and efficiency. 

Moreover, with CHL Systems as a trusted partner, food factories can use the power of innovative material movement systems to take their operations to the next level. Let's discuss the different ways of boosting productivity with smart material movement systems in food factories! 

Top Ways To Enhance Productivity With Smart Material Handling Systems

Smart material handling systems can boost productivity in the following ways:

Improved Machine Usage

Equipment on the shop floor doesn't work in a vacuum machine. To make sure the machine delivers the tool heads, materials, and information, it must run properly; a number of interconnected processes take place. Insufficient material handling reduces machine usage times by having negative effects on the production flow and the speed at which materials reach workstations. Smart material movement systems lessen human mistakes and remove the shop traffic that stands for material delivery. It helps to remove the downtime caused by inadequate material flow or handling. Getting materials and supplies to the correct workstations guarantees that workers have the tools they need to make components and that equipment works at its best throughout its work cycles.

Decreased Operational Expenses

The entire production or warehousing expenses include the power required to transport goods around the shop floor as well as the energy consumed by material movement systems. Power consumption is low for manual carts; however, enhanced shop floor traffic can lead to accidents or delivery delays. It can add to the total manufacturing cost. Smart material movement systems like automated guided vehicles are industrial automation solutions. It uses less electricity than forklifts and can carry heavier loads than manual carts. Additionally, these smart material handling systems lower labor costs related to transferring items by hand throughout the manufacturing floor.

Cleaning The Manufacturing Floor

Unplanned downtime occurs when goods take longer to get to their destination due to traffic on the factory floor generated by moving tools and materials across the shop floor. The use of an automated material handling system significantly lowers shop floor traffic since heavy equipment follows an established route across the factory floor—increased production results from giving operators and equipment the tools they need on time.

Reduced Impact of Staff Shortages

The food manufacturing factories are going through a transitional stage as older staff retire. Jobs in this business aren't appealing enough to the younger generation, who are supposed to take over from the older workers. As a result, industries need to address the labor shortage to increase productivity. One way to lessen the implications of shortages and a retiring workforce is through industrial automation. Implementing the material handling systems eliminates the requirement for transport operators and frees up the time of existing operators. Then, workers can spend their free hours on other essential activities on the factory floor. 

Enhanced Flexibility

A scalable material handling system is necessary for expanding operations to accommodate the increased facility's production capacity. Smart material movement systems support flexible manufacturing systems because of the versatility they offer. Compared to the use of fixed material handling systems on the factory floor, automated material handling systems, like AGVs, are simple to scale up. 

Conclusion

Smart material movement systems are essential to implement in the food industry because they also support the collection of structured data from the shop floor. These material handling systems can be customized to fulfill the specific requirements of the food manufacturing process, which makes it easier to scale up with enhanced demand.

But when it comes to choosing a trusted supplier for material movement systems, CHL Systems is an excellent choice for food factories! CHL Systems offers a variety of innovative materials handling systems made to satisfy the particular requirements of companies in the food industry.