Storage tanks are used across many industries, from chemical to pharma, and are designed and built by storage tank manufacturer. For the purpose of holding liquids, gases, or compressed materials in bulk. Unlike general-purpose storage tanks, these are constructed with a chosen material that resists chemical reaction, prevents leaks, and ensures safe storage. Either under high-pressure or extreme temperature conditions.

Receiver tanks are other vital components used in the chemical and pharma industry. It is a specialized vessel that captures compressed air systems or process setups. The receiver tank manufacturer designed this tank, which is typically smaller than storage tanks and serves as a buffer or reservoir.

These are the two vital components used across prominent industries. In this comprehensive guide, you will explore their function, types, and differences.

What is a Storage Tank & Its Function, Types, & Materials?

The storage tank is a large container that stores liquids, gases, and compressed materials in large quantities. That can be used later on for any further process. It’s stored there either for long-term use. Storage tanks generally range from small polyethylene vessels that can hold a few gallons to massive steel structures. The storage tank manufacturer built it with a focus on capacity, corrosion resistance, and regulatory compliance, unlike the receiver tanks.

Functions of Storage Tanks

The storage tank offers many features that streamline the process, and production benefits greatly from its use. Some of the features of these are as follows:

1. Bulk Storage

●        Holds bulk raw materials, intermediates, or end products.

●        Provides continuous availability for manufacturing processes.

2. Process Connection

●        Serves as a transition container between two processes.

●        Used for mixing, heating, or cooling purposes.

3. Environmental Safety

●        Avoids any leakages or contamination.

●        Includes secondary containment and venting facilities.

4. Regulatory Compliance

●        Adheres to GMP, ISO, and environmental guidelines.

●        Built for handling hazardous substances.

Types of Chemical Storage Tank

There are multiple types of tanks made by storage tank manufacturer, but only a few prominent ones are used across the industry. Based on the needs and requirements of the applications, each one has its own functionality and benefits.

1. Fixed Roof Tanks

Used to store non-volatile liquids, such as water, oil, etc. Its structure and materials keep the liquids safe and protected for an extended period.

2. Floating Roof Tanks

Best to store volatile liquids like petrol, since the roof of this type of tank moves with the liquid level.

3. Bullet Tanks

Usually designed to store gaseous liquids like LPG because they have hemispherical heads on either side of their cylinders.

4. Spherical Tanks

Distribute stresses equally, making them perfect for storing high-pressure gases.

5. Horizontal Tanks

Used for above-ground or underground storage, depending on the requirement. Usually used to store diesel oil.

6. Underground Storage Tanks (USTs)

Tanks that are stored in the ground are usually for storing fuels or hazardous materials.

Material and Construction

●        Stainless Steel (304/316L): flexible, resistant to corrosion.

●        Duplex Steel: durable, resistant to chemicals.

●        Nickel Alloys (904L): for strong chemicals.

●        Aluminum: light, safe for food.

●        FRP, HDPE, PP, PVDF: economical, non-metal alternatives.

●        Design Specifications: ISO, GMP, and environmental standards.

In-Depth Explanation of the Receiver Tank: Definition, Features, Types, Materials Used

A receiver tank refers to a vessel used for storing compressed air or gases temporarily. While the primary emphasis in storage tanks is capacity, receiver tanks serve as buffers that stabilize pressure in pneumatic systems. To balance pressure and temporarily store air or gas. They are also known as compressed-air tanks and are an integral part of any compressed-air system.

Functions of Receiver Tanks

The receiver tank manufacturer has ensured that all functions are in place to optimize the process and ensure safety and efficiency when using the receiver tank.

●       Pressure Stabilization

○        Absorbs variations caused by compressors.

○        Ensures stable pressure for downstream equipment usage.

●        Energy Efficiency

○        Prevents frequent cycling of compressors.

○        Serves as a storage of extra compressed air in times of peak usage.

●       Moisture and Condensate Handling

○        Offers room for condensation of moisture.

○        Fitted with drains for getting rid of condensate.

●       Safety and Reliability

○        Serves as protection against pressure spikes.

○        Features relief valves and pressure gauges.

Receivers Tanks Types

There are four types of receiver tanks designed and manufactured by the receiver tank manufacturer. These are the requirements for the application and process.

1. Wet Receiver Tanks

Located upstream of air dryers.

Aids in dehumidification and flow regulation.

2. Dry Receiver Tanks

Located downstream of air dryers.

Serves as storage for dry and pure air in critical operations.

3. Vertical Tank vs. Horizontal Tank

Vertical: compact, condensate drainage is easy.

Horizontal: large area, high volume storage capability.

❖        Materials Used for Fabrication

➢        The material used to fabricate the receiver tank is carbon steel, a widely used, economical option. Secondly, stainless steel is used for aggressive conditions or the pharmaceutical/food sectors. The third material is Duplex Steel/Nickel-based Metals for advanced chemical reactions.

➢        These also need compliance with ASME Section VIII & PED.

 
Difference Between Storage and Receiver Tank

Below is a table that clearly and concisely evaluates the key qualities of the storage and receiver tank.

Concluding Here!

Whether your focus is on getting the storage tank or receiving tank, choosing the manufacturer comes first. Because a reliable storage tank manufacturer is the only assurance of robust quality, high-grade materials, and rigorous testing. So, the manufacturer selection is vital in such cases, as they are the only experts who design and build it. Therefore, choose only a reliable manufacturer you can trust to uphold market standards and produce a storage tank that meets certification requirements.

The same manufacturer can also get you a high-quality receiver tank without. If you’re looking for a manufacturer you can trust and that upholds its reputation, choose Kwality Process Equipments Pvt. Ltd.

FAQs 

Q1. What are the types of storage tanks supplied by Kwality Process Equipments Pvt. Ltd.

Ans: We provide these tank storage types:

●        Vertical tanks: efficient utilization of space; typical in chemical factories.

●        Horizontal tanks: ease of entry, used for fuel and other bulk materials.

●        Self-reinforced tanks: designed to be more durable.

●        Limpeted tanks: come with jackets/coils for heating/cooling.

●        GMP tanks: approved for pharmaceutical grade purposes.

●        Aluminum tanks: lightweight, corrosion-resistant tanks for food/beverage production.

●        Underground tanks: utilized for fuel and water storage.

Q2. What industries benefit most from your storage tanks?

Ans: We provide storage tanks to many industries, including chemical, pharmaceutical, food, beverage, and oil sectors. By ensuring safe containment of liquids and gases with GMP compliance and corrosion-resistant materials.

Q3. How does the receiver tank improve efficiency in plants?

Ans: Receiver tanks stabilize compressed air systems, reduce compressor cycling, and ensure reliable pneumatic operations. These are vital in manufacturing, power generation, and chemical plants for energy efficiency and safety.

Q4. Can I customize the tank according to specific requirements?

Ans: Yes, we offer customization services with our experienced professional, who can understand your needs and requirements. Our tanks meet international specifications and are available in limpeted, GMP, aluminum, and self-stiffened variants to meet clients' needs across diverse industries.

Q5. Are your tanks suitable for nuclear or power plants?

Ans: Absolutely. Both storage and receiver tanks are used in nuclear and power plants, but our primary clients remain the chemical, pharma, and food industries, where demand is most prominent.