Question:
List out the technical and process specifications of LOM and FDM machines.
Answer:
Technical and Process Specifications of FDM Machines
Working Principle: FDM is an additive process that uses material extrusion of thermoplastic filaments.
Materials: It works with a wide range of thermoplastic filaments including PLA, ABS, PETG, Nylon, and various composites.
Layer Thickness: The typical resolution ranges from 50 to 400 microns (0.05 to 0.4 mm).
Build Volume: Varies from small desktop printers (~200 x 200 x 200 mm) to large industrial machines (> 900 x 600 x 900 mm).
Process Parameters: Key parameters include extrusion temperature, build platform temperature, print speed, cooling, and infill density.
Accuracy: Generally ranges from ±0.2 mm for industrial machines to ±1.0 mm for desktop printers.
Support Structures: Required for overhangs; can be made from the same material as the part or a separate, soluble material.
Post-Processing: Involves removing support structures and may include sanding or vapor smoothing.
Cost: Generally low to medium, making it the most accessible and widely used 3D printing technology.
Technical and Process Specifications of LOM Machines
Working Principle: LOM is a hybrid additive and subtractive process. It bonds layers of adhesive-coated sheets and then cuts them to shape.
Materials: Primarily uses paper, but can also work with plastics, ceramics, and metal foils.
Layer Thickness: The resolution is typically 0.1 mm to 0.2 mm (100 to 200 microns), dictated by the material sheet's thickness.
Build Volume: LOM is known for its ability to produce large parts with a wide build envelope.
Process Parameters: Key parameters are laser/blade power and speed, as well as heated roller temperature and pressure.
Accuracy: The accuracy is generally lower than FDM, depending on the consistency of the material sheets and the precision of the cutter.
Support Structures: The surrounding, uncut material acts as natural support, so separate supports are not needed.
Post-Processing: Requires a manual "decubing" step to remove waste material. Paper models may also need sanding and sealing to prevent moisture absorption.
Cost: Low, as it uses inexpensive and readily available materials like standard paper.