A CNC Mill (AKA a "Machining Center" or MC) is a type of computer-controlled machine tool that is used for cutting and shaping metal and other materials.
It typically uses a rotary cutting tool to remove material from a workpiece, which is moved by a variety of different motors to achieve the desired shape.
CNC Mills can be used for a wide range of applications, from simple, one-off parts to complex, precision-machined components.
CNC Mills are very common in most manufacturing industries, and there are many manufacturers, including:
The history of CNC (Computer Numerical Control) mills, dates back several decades. Here's an overview of their development:
19th Century; Early Milling Machines: The concept of milling machines can be traced back to the 19th century when early versions of manually operated milling machines were used for cutting and shaping metal. These machines relied on human operators to guide the movement of the cutting tool.
20th Century; Introduction of Numerical Control: In the mid-20th century, the idea of numerical control emerged. Instead of relying solely on manual operation, machines were controlled by punched cards with instructions for machining operations. This marked a significant advancement in automating the machining process.
1940's; The Birth of CNC: The next leap forward came in the late 1940s when MIT's Servomechanisms Laboratory developed the concept of computer numerical control (CNC). John T. Parsons, along with Frank L. Stulen, developed the first CNC machine tool, which was a milling machine retrofitted with an IBM computer. This system utilized punched tape to control the machine's movements.
1960's & 1970's; Digital Advancements: During the 1960s and 1970s, the development of CNC milling machines progressed rapidly. Digital computer systems replaced punched tape, enabling more precise control and faster data processing. Machine tool manufacturers began to incorporate CNC technology into their products.
1980's; CAD/CAM Integration: In the 1980s, computer-aided design (CAD) and computer-aided manufacturing (CAM) systems started to integrate with CNC machines. This integration allowed for the direct transfer of design specifications to the CNC milling machines, reducing human error and increasing efficiency.
1990's & 2000's; Evolving Technologies: Over time, CNC milling machines evolved with advancements in technology. High-speed machining, improved tooling, and enhanced control systems led to increased precision, productivity, and versatility. CNC mills became capable of complex operations and multi-axis machining.
2010's to Present; Modern CNC Mills: Today, CNC milling machines are widely used in various industries, including automotive, aerospace, electronics, and more. They have become highly sophisticated machines with advanced features such as automatic tool changers, probing systems, and integrated software solutions for designing, simulating, and optimizing machining processes.
Throughout their history, CNC mills have revolutionized the manufacturing industry by enabling higher precision, repeatability, and automation in the machining process. They have significantly reduced production time and costs while increasing the complexity and quality of machined parts.
CNC Mills come in all shapes, sizes, makes, and models, but can be categorized/defined several ways:
Number of Axes
Spindle Orientation
1. By their Number of Axes:
3-Axis = X, Y, Z
4-Axis = X, Y, Z, and A, B, or C
5-Axis = X, Y, Z, and A/B, B/C, or A/C
How many axes can a CNC Mill have? Is there a limit?
In short, there is no limit. 6-, 7-, 9-, 12-axis+ machines are used throughout industry for specialized machining
Generally speaking, any CNC mill that has more than 3 axes is considered a "Multi-Axis" machine
2. By their Spindle Orientation:
Vertical Machining Centers (VMC's)
Vertical = Spindle axis (Z) direction is up & down
Machining Center = Tools rotates, not the workpieces
Most common is a 3-Axis VMC, with 3+1, 3+2, & 5-Axis VMC's being less common
Horizontal Machining Centers (HMC's)
Horizontal = Spindle axis (Z) direction is side-to-side
Machining Center = Tools rotate, not the workpieces
Most common is a 4-Axis HMC, with 4+1 HMC's being less common
With instructor supervision, go over & demonstrate the following competencies on a CNC Mill in the lab:
CNC Mill Safety Standards, PPE, & Rules
Machine Safe shut-down & Power-Off
Machine Safe Start-Up
Homing all axes
Safe unloading & loading of a tool in the spindle/toolchanger
Selecting a program to run (warm-up routine)
Running a program (warm-up routine)