A Manual Lathe is a machine tool that rotates a workpiece on its axis, while a (typically) non-rotating cutting tool is moved across the workpiece to remove material and create the desired shape.
It is operated manually by a machinist who uses a variety of tools, such as chisels, drills, and saws, to cut and shape the material.
Manual lathes are ideal for producing simple to moderately complex parts, such as shafts, bushings, and threaded fasteners.
They are also commonly used for repair and maintenance work, such as turning down worn parts to restore their original dimensions.
While manual lathes require skilled operators and can be time-consuming to set up and operate, they are capable of producing high-quality parts with tight tolerances and surface finishes.
Overall, the use of a lathe allows for the precise cutting and shaping of a wide range of materials, making it an essential tool in many manufacturing and production settings.
Lathes come in all shapes, sizes, and configurations, but most can be categorized in one or more of the following ways:
Engine Lathe: The engine lathe is the most common type of lathe and is used for general-purpose turning, facing, and threading operations. It can handle a wide range of workpiece sizes and shapes and is ideal for producing cylindrical shapes.
Turret Lathe: Turret lathes are designed for high-volume production of identical parts. They are equipped with a revolving turret that holds multiple cutting tools, allowing for quick and easy tool changes.
Bench Lathe: Bench lathes are small, lightweight lathes designed for use on a workbench or tabletop. They are ideal for hobbyists and small-scale production work.
Toolroom Lathe: Toolroom lathes are precision lathes used for producing high-quality parts. They are designed for high-precision work and often come equipped with a wide range of accessories and attachments.
Gap Bed Lathe: Gap bed lathes are designed to handle large workpieces that cannot fit in a standard lathe. They have a removable gap in the bed that allows for the insertion of larger workpieces.
Speed Lathe: Speed lathes are designed for high-speed operations, such as drilling and reaming. They are simple lathes with only a few basic controls and are ideal for small parts and light-duty work.
When using a lathe, there are several safety considerations that should be followed to prevent accidents and injuries. Here are some of the most important safety guidelines to keep in mind:
Wear appropriate personal protective equipment (PPE), including eye protection, hearing protection, and appropriate clothing.
Ensure that the workpiece is properly secured in the chuck or collet, and that the cutting tool is securely clamped in the tool post.
Always use the correct cutting tool for the job and ensure that it is sharp and in good condition.
Keep long hair, loose clothing, and jewelry away from the lathe while it is in operation.
Do not remove chips or other debris by hand; use a brush or a vacuum.
Do not exceed the maximum recommended speed for the lathe or the cutting tool.
Always keep the cutting tool at or just below centerline of rotation to prevent it from catching and causing the workpiece to be thrown from the lathe.
Do not make adjustments to the lathe or cutting tool while it is in motion.
Always turn off the power to the lathe and wait for it to come to a complete stop before making any adjustments or changing the workpiece or cutting tool.
Never reach over or across the lathe while it is in operation.
Following these safety guidelines can help prevent accidents and injuries when using a lathe. Additionally, it's important to receive proper training and instruction on lathe operation and safety before using the machine.
The type of lathe you will use for this course typically consists of the following parts:
Bed: The bed is the base of the lathe, providing a foundation for all other components. It is usually made of cast iron or steel, and its length and width determine the maximum size of workpiece that can be accommodated.
Headstock: The headstock is located at one end of the bed and holds the spindle that rotates the workpiece. It typically contains gears and belts to control the speed of the spindle.
Tailstock: The tailstock is located at the other end of the bed and provides support for the opposite end of the workpiece. It can be moved along the bed to adjust for different workpiece lengths.
Carriage: The carriage is a platform that holds the cutting tool and can be moved along the bed using handwheels or powered feeds. It is used to control the depth and direction of the cutting tool.
Cross-slide: The cross-slide is a component of the carriage that moves the cutting tool perpendicular to the workpiece. It is used to control the diameter of the workpiece.
Compound rest: The compound rest is another component of the carriage that can be angled to control the angle of the cutting tool. It is used to create tapered cuts and other complex shapes.
Chuck: The chuck is a device that holds the workpiece in place and rotates it. It can be tightened or loosened using a key to secure or release the workpiece.
Cutting tool: The cutting tool is a sharp tool made of high-speed steel or carbide that is used to remove material from the workpiece. Different cutting tools can be used to create a variety of shapes and features.
With instructor supervision, do an in-person Manual Lathe Safety/Operation Walkthrough on a Manual Mill in the Lab, going over & demonstrating the following competencies:
Manual Lathe Safety Standards, PPE, & Rules
Safe Shut-Down & Power-Off of a Manual Lathe
Safe Start-Up of a Manual Lathe
Adjusting & testing Speeds & Feeds of a Manual Lathe
Safe unloading & loading of a tool in the toolpost
Safe & precise, manual & powered movement of all axes (X & Z)
Once done, certify that you have done so and affirm to the safety and operation standards given during the walkthrough by completed the 2.1 Checkpoint quiz on Canvas