Dây chuyền sản xuất tấm xốp XPE

Việt Nguyên Co.,Ltd Cung cấp chuyên nghiệp dây chuyền sản xuất tấm xốp XPE, IXPE và xốp tấm EPE cũng như các thiết bị phụ trợ cho ngành xốp PE.

Dưới đây chúng tôi xin giới thiệu về dây chuyền chuyên dụng sản xuất xốp tấm XPE.

 

QUOTATION

报价书

 

XPE 发泡板生产线

 


XPE foam board Line

The photos in this quotation are only for reference purpose, the real machine will vary due to different customerised requirements.图片仅作参考,实际机械根据不同要求而变


 

Object 项目

XPE 发泡板生产线

XPE foam board Line

 

 

Price 价格

 

 

CIF VN 

 

 

 

Delivery 交货

 

 

goods loaded into container, packing included 货物装入集装箱, 包括包装

 

 

 

Delivery time 交货期

 

 

 

90 days from down payment receipt 收到预付款后 90

 

 

 

Payment 付款方式

 

 

30% down payment by T/T, 70% before shipping 预付 30T/T装船前 70

 

Start-up 调试

 

included 包括

 

Warranty 质保

 

one year 一年

Validity 报价有限期

90 days 90

 

 

Seller reserves the right to make the technical modification in necessary condition.

 

我司保留对生产线技术改进的权利,以上规格参数如有变更,恕不另行通知。


JWS150/28XPE 发泡片材生产线技术配置

JWS150/28XPE foam extrusion production line technical configuration

 

 


、概述:

1、使用条件:380V/3 /50Hz

2、使用材料:低密度聚乙烯,发泡剂,交联剂等                                                             3、设备产量:最大 150-200Kg/h

4、交联聚乙烯XPE制品厚度:312mm

母片厚度:1-4mm                                              5、交联聚乙烯XPE制品最大宽度:1600mm

6、整机的操作方向在右侧。

7、设备装机功率:330KW动力功率约 132KW加 热 功 率 约                                  100KW8、设备耗水量:30m³/h(循环水)

9、设备耗气量(压缩空气):总用压缩空气量

约 为          1.5m³/h, 气 压           0.8MP 10、设备消气量:天然气约 25-35m³/h主燃气管道DN65,燃气压力为 80-100Kpa;进燃烧器


Overview

1electrical condition: 380V/3P/50Hz

2Usage material:Low density polyethylene, foaming agent, crosslinking agent, etc

3Max capacity:150-200Kg/h

4The final product: 312mmMother piece:1-4mm

51600mm The max width of the final XPE sheet

6The operating direction on the right side of the machine.

7Install power330KWmoving unit 132KWheating unit 100KW

8Water circulation30m³/h

9Compressed air:   about1.5m³/hpressure 0.8MP

10Foam gas consumption natural gas about


支路管道,直径DN40

11、设备机械线速度:母片 0.8-8m/min,发泡片5-20m/min                                                 、设备简介:

一、XPE150/28 型挤出机 :

1) 螺杆及料筒制作材料为 38CrMoALA,并经渗氮处理,螺杆直径Φ150,长径比 281,螺杆适合挤LDPE 粒料,挤出机最大产量为

160-200Kg/h

螺杆渗氮深度为 0.40.6mm,硬度HV740

940,表面粗糙度Ra≤0.8

螺杆芯部需加钻深孔φ40,以便芯部通水冷却。螺杆芯部需加钻深孔到底,以便芯部通水冷却

2) 机筒渗氮深度为 0.60.7mm,硬度(HV

≥940,内壁粗糙度Ra≤1.6,机筒外用水套式加强冷却效果。

机筒与齿轮箱之间加过渡短套,带密封装置。

3) 减速箱带强制冷却单元,硬齿面磨齿减速箱, 齿轮采用20CrMOTi 材料制作,并渗碳磨齿处理, 与电机采用联轴器传动。Reducer with forced

4) 主电机采用直流电机功率为 160KW,调速器采ABB 品牌调速器控制,温度表采用日本RKC 或欧姆龙表,PID 智能控制,测温元件采用铂电阻,控温精度为±1,施耐德接触器,其它小电器为国产名牌,并保证电气线路排列整齐,颜色分明,标号准确。

5) 测温点共 12 区,其中机筒 6 区,法兰、流道、模具预留 6 区,机筒采用陶瓷加热圈加热,加热圈通水冷却,螺杆芯部水冷却。电磁阀型号采用大一些。


25-35m³/hmain gas pipe DN65gas pressure 80-100Kpabranch pipe into firing unit DN4011 Design mechanical speedmaster sheet 0.8-8m/min,foam sheet 5-20m/min

Equipment introduction

1.                XPE150/28 Extruder

 

1)Screw and cylinder production material for 38 CrMoAlA , and after nitriding process, screw diameter Φ150, length-diameter ratio 28:1, screw for LDPE granular materials, extrusion machine maximum yield of 160 -200kg/h

Screw nitriding depth of 0.4 ~ 0.6 mm, hardness (HV) 740 ~ 740, the surface roughness Ra 0.8 or less.

The screw core to drill deep hole φ 40, so that the core is cooled.                   The screw core to drill deep hole to the end, so that the core is cooled 2)Barrel nitriding depth of 0.6 ~ 0.7 mm, hardness (HV) 940 or higher, inner surface roughness Ra 1.6, or less water barrel outer shell to strengthen the cooling effect.

Barrel and the gear box and transition between short sleeve, sealing device.

3) Reducer with forced cooling unit, hard tooth surface gear grinding reducer, gear made of 20 CrMoAlA materials and carburizing gear grinding processing, and motor USES the coupling transmission.

4) The main motor adopts DC motor, the power of 160 kw, speed governor control using ABB brand, adopt Japan RKC temperaturecontroller or omron meter, intelligent PID control, adopts platinum resistance temperature measurement


6)哈夫式模具法兰,带有摇臂式结构,以便快打 开 。                                           7)  滤网的设计采用上海金纬紧闭方

A.       中间滤网的实际图依供方所提供的标准参考

设计。沟槽并非在中间请注意此设计点.

B.       滤网前后各需加裝一只压力表

C. 滤网共配 3 块。

8料斗一个,容积为300kg,带搅拌及大观察窗,带真空上料机。

9螺杆芯部回水加装一个温度显示表,显示表为指针式的。

10配上料平台及楼梯;配主机冷却水箱;挤出机上面的安全防护采用网格状防护罩。

 

 

二、挤出模具:

1、模具材质为合金钢,衣架式流道,内表面镀硬铬,镜面抛光无死角。


component, temperature control precision is + /

- 1 , schneider contactor and other small appliances for domestic famous brands, and ensure the electrical wiring neat rows, color clear, label accurately.

5) Temperature measurement points of a total of 12 districts, including barrel 6 area, flange, flow channel, mold the reserved 6 area, barrel adopt ceramic heating coil heating, heating coil is cooled, the screw core water cooling.Solenoid valve model used bigger type.

6) Though mold flange, with a swing arm structure, in order to quickly open the mold.

7)         filter design using Shanghai Jin Wei closed type

A. The screen in the middle of the actual figure in accordance with the standard reference design provided by the supplier.The groove is not in the middle, please note that this design point.

B. Screen before and after the need to install a pressure gauge

C.  mesh with total ofthree pieces.

8)  Hopper, a volume of 300 kg, and stirring large observation window, with a vacuum feeding machine.

9)  Screw core has one temperature gauge for display purpose

10)   Feeding platform and ladder are equipped.Extruder has cooling tank with safety cover

2.           Extrusion die:

1) , mold material foralloy steel, clothes rack type flow channel, the inner surface hard chromium plating, mirror polishing, no dead


2、模具宽度 800mm 一套.

3、模具为五区加热,每区加热功率小于 4Kw

 

 

三、三辊压光机:

三辊压光机辊筒规格为:其中三辊的直径为

φ400×1000mm,表面镀硬铬,铬层硬度HRC≥55 度,表面粗糙度Ra0.025um。三辊压光机形式为直立式,传动为品牌齿轮箱蜗轮蜗杆传动,采用丹佛斯变频器控制,三辊与牵引可分别单独调节, 也可同步调节,辅机线速度为 18m/min

1、三辊压光机机架采用直立式墙板,轴承座为哈夫式。

2、三辊压光机机架由大型数控镗铣床加工而成, 确保三辊的三维精度。

3、三辊压光机机架带有上升和下降功能,采用手动调节,纵进纵退采用电动和手动两种方式调


Angle.

2), mould width of 800 mm.

3) ,mold for five district heating, heating power were less than 4 kw.

 

 


 

3.      Three -roll calender

roller specification as follows: diameter of three roller φ400 x 1000 mm, surface hard chromium plating, chromium layer hardness HRC 55 degrees or higher, the surface roughness Ra0.025 um. Three-roll calender form for the upright, drive worm gear and worm drive gear box for the brand, the danfoss frequency converter control, three roller and traction control separately, and also can adjust the synchronization, auxiliary linear velocity is 1 ~ 8 m/min.

1) , Three -roll calender     frame adopts vertical wall plate, bearing seat is huff         type.


节。

4、三辊机配备摇臂式操作箱,支撑壁采用可以旋转的结构。

5、导轨采用一边平的一边倒V 型的结构。

7、调整间隙的位置必须与操作侧同边。

 

 

四、冷却辊架:

1、冷却托架长约 4 米。

2、导向辊为钢辊,表面镀铬,长度 1000mm 150mm


2) , Three -roll calender     frame composed of large CNC boring and milling machine processing, to ensure that the two high precision of 3 d.

3) , Three -roll calender     machine frame with function of rise and fall, USES the manual regulation, longitudinal in longitudinal adopts two methods of manual and electric regulation. 4), Three -roll machine equipped with swing arm operation box and support structure of the wall using can rotate.

5) , equipment with oneside flat one-sided v-shaped structure.

6) , adjust the position of clearance must be with operation side edge.


 

4.           the cooling roller frame:

1),Cooling bracket is about 4 meters long. 2), roller guide roller for steel, chrome plated

surface, the length of 1100 mm diameter is 150


3、导向辊通水冷却,共7 4 根在上,3 根在

4、冷却冷辊为阳极铝辊,直径为 70mm。长度

1000mm

5、冷却托架为平直式,配切边装置。

6、在牵引机前配有一组 废边切除装置,刀片位置和角度可以调节。配三把刀

7、三辊压光机、冷却托架和牵引机整体前后移动。

 

 

 

五、牵引机:

1、牵引机辊筒为丁腈橡胶辊和钢辊(一钢一胶, 上面是胶辊、下面钢辊),直径 200mm 长度

1000mm,采用下辊传动,上辊压紧的方式。

2、减速机电机功率1.5KW,采用ABB 变频调速。

3、牵引速度既可以单独调节也可以和三辊同步


mm.

3, guide roller is cooled, a total of four.

4, cooling cold roll for anode aluminum roll, a diameter of 70 mm.Length is 1000 mm.

5, cooling tray is flat type, match trimming device.

6, in front of the tractor is equipped with a set of waste removal device, the blade position and Angle can be adjusted.

7,Two-roll calender, cooling bracket and tractor move as a whole.

 

 

5.           the tractor:

1), the tractor for nitrile rubber roller and steel roller roller (a steel glue, rubber roller is above, below the steel roller), diameter of 200 mm length is 1000 mm, the lower roller Still, roller compaction on theway.


调节,保持在最大速度 8 /分。

4、压紧采用直径为ф125 的汽缸压紧。汽缸上下间隙必须可以调整。

5、采用手动换向阀控制汽缸的上升和下降Five, the tractor:

六、收卷机:

1、最大卷直径 1200mm,最大收卷宽度

1000mm

2、卷芯直径 100mm

3、力矩电机驱动,调速器调速。

4、汽缸滑块式涨紧。

5、机架材质为型钢焊接而成。

6、卷轴至少要有 3 支以便换料时使用


2), motor power 1.5 KW, with ABB frequency control of motor speed.

3), traction speed can be adjust alone has three roller synchronous adjustment, and maintain the maximum speed of 8 m/min.

4), compression using ф 125 diametercylinder pressure.Cylinder clearance must can be adjusted up and down.

5), adopt the rise and fall of the manual directional control valve control cylinder 6.Winding machine:

1) Winding of the maximum volume diameter of 1200 mm, width 1000mm;

2) Core winding 1000 mm

3) Torque motor drive, speed control of motor speed.

4) Cylinder block type up tight.

5) The frame is made of steel welded together. 6)Scroll atleast three for refueling


 


XPE 三段炉体发泡线技术配置

XPEThree sections of furnace body foaming line technical configuration


一、放卷机(放卷轴采用气涨轴式的)   一台

1、最大卷径:1200mm

2、卷芯直径 100mm

3、配轴承自由转动及左右限位

 

二、牵引机:

1、牵引机辊筒均为丁腈橡胶辊和钢辊(一钢一胶,上面是胶辊、下面钢辊),直径 150mm 长度 1000mm

采用下辊传动,上辊压紧的方式。

2、减速机电机功率 1.5KW,采用 ABB 变频调速。

3、牵引速度采用时间继电器控制。

4、压紧采用直径为 100 的汽缸压紧。汽缸上下间隙必须可以调整。

5、采用手动换向阀控制汽缸的上升和下降。

 

 

 

三、发泡炉

1  炉体构成构成部分

构成部分说明

1.1  、预热段(8.5 米长)作为整个设备的第一部分,温度较低,可实现单独温度控制

1.2  、交联段6 米长作为整个设备的第二部分,温度较高,可实现单独温度控制


A.    Unwinder(air shaft type) 1 set

1Max dia.:1200mm

2Core dia.:100mm

3 Gear for rotation is equipped with both side limitation

 

B.    Tractor:

Tractor roller are nitrile rubber roller and steel roller (a steel rubber, rubber roller is above, below the steel roller), diameter of 150 mm to 1000 mm length

The lower roller drive, roller compaction on the way. motor power 1.5 KW, with ABB frequency control of motor speed.

Traction speed controlled by time relay.

With a diameter of 100 cylinder clamping pressure.Cylinder clearance must can be adjusted up and down.

With the rise and fall of the manual directional control valve control cylinder.

 

 

C.    Foaming furnace1composition

Constituent parts Component description

1.1  Preheating section (8 .5meters long)  As  the first part of the whole equipment, low temperature, can realize the temperature control alone

1.2  Crosslinking period (6 m in length) As the second part of the entire device, temperature is higher, can realize the temperature control alone


 

 

 

10


1.3  、发泡段(8.5 米长)作为整个设备的第三部分,温度最高,可实现单独温度控制

 

2  细部规格及材料

2.1  、预热段详细说明

2.1   尺寸 size 8.5m* 3.5m* 4m     Long, 8 .5m * 3.5 m wide * about 4 m high

2.2   炉体框架 Furnace framework      冷轧钢板焊接而成,中间添加硅酸铝保温棉;

2.3   炉体保温材料 硅酸铝保温板,顶板 150mm 厚,侧120mm 厚,底板 70mm

2.4   上下匀风器   由方管冷轧钢板导风板焊接组成

(30 * 30)

2.5   循环风道 由冷轧钢板,法兰8mm~10mm 钢板) 焊接而成,外包硅酸铝保温棉;最外应用镀锌钢板包覆;

2.6   风道风门 Air duct damper 循环风道装有风门,可手动调节风量和风压,风门由钢板8mm,轴Φ30扇型控制盘焊接组成。


1.3    Foam segment (8.5 meters long) As the third part of the whole equipment, the highest temperature, can realize the temperature control alone

2. Detail specification and material

2.1 Preheating section Detailed instructions

2.1   size Long, 8 .5m * 3.5 m wide * about 4 m high

2.2   Furnace framework By the square tube, Angle steel, cold-rolled plates welded together, the middle add aluminum silicate insulation cotton;

2.3   Furnace heat  preservation  material  150  mm thick aluminum silicate insulation board, roof, side plate 120 mm thick

2.4   Up and down and the wind

(30 * 30) by the party tube, cold rolled steel sheet (2 mm), wind deflector (2 mm thick perforated plate) of welding

2.5   Circulating air duct By cold rolled steel sheet, flanges (8 mm to 10 mm steel plate welding and become, outsourcing aluminum silicate insulation cotton;The application of galvanized steel cladding;

2.6  Air duct damper Circulating air duct with a damper,


2.7  循环风机 采用高效离心风机,可实现变频调速,叶轮 can manually adjust the air volume and air pressure,


采用不锈钢材质,机壳采用 16MN 材质,功率 7.5KW, 变频控制;

2.8   炉体加热方式 采用天然气加热方式,可实现有效节能及温度的平稳控制;

2.9   热风炉 Hot blast stove 由冷轧钢板, 法兰焊接而成,外包 150mm 厚硅酸铝保温棉;最外层包裹镀锌钢板

2.10   循环网带

循环网带为专用发泡炉网带。由特殊定制的不锈钢材料 制成,宽度 1000mm,另外设置自动网带纠偏装置,可实现网带的平稳运行。

2.11  网带托辊  由Φ60 镀铬光辊及外墙板轴承座组成(轴承在炉体的外墙板上)

2.12    燃烧器品牌 Burner brand 日本正英品牌, 1 /

 

 

 

11


air door by steel plate, shaft (Φ 30), fan control plate steel plate welding.

2.7   Circulation fan Adopt high-efficiency centrifugal fan, which can realize frequency control of motor speed, the impeller is made of stainless steel material, chassis use 16 mn material, power 7.5 KW, frequency conversion control.

2.8   Furnace heating mode Use natural gas heating mode, which can realize effective energy saving and control temperature;

2.9   Hot blast stove  By  cold  rolled  steel  sheet, flange steel plate welding and become, outsourcing 150 mm thick aluminum silicate insulation cotton;The outer package of 0.8 mm galvanized steel plate

2.10   Loop net belt Loop net belt for special foaming Furnace belt.Made of special customized stainless steel materials, the width of 1100 mm, the other set up automatic mesh belt correction device, which can realize net belt running smoothly.

2.11   Mesh belt  roller  By Φ 60 light roll and cladding  of bearing seat (bearing) on the furnace of the cladding

2.12        Burner brand Japanese brand, 1 / period


 


3. 交联段详细说明

3.1   尺寸     长 6m*宽约 3.5m*高约 4m

3.2   炉体框架 由方管,角钢,冷轧钢板焊接而成,中间添加硅酸铝保温棉;

3.3   炉体保温材料 硅酸铝保温板,顶板 150mm 厚,侧120mm

3.4   上下匀风器   由方管冷轧钢板导风板厚多孔板焊接组成

3.5   循环风道 由冷轧钢板,法兰8mm~10mm 钢板焊接而成,外包硅酸铝保温棉120mm ;最外应用镀锌钢板包覆;

3.6   风道风门 循环风道装有风门,可以手动调节风量和风压,风门由钢板,轴Φ30,扇型控制盘焊接组成。

3.7   循环风机     离心机,实现变调速叶轮采用不锈钢材质机壳采用 16MN 材质功率

7.5KW,变频控制;

3.8   炉体加热方式     采用天然气加热方式可实现有效节能及温度的平稳控制;

3.9   热风炉   由冷轧钢板法兰焊接而成外包 150mm

厚硅酸铝保温棉;最外层包裹 0.8mm 镀锌钢板

3.10   循环网带 Loop net belt       循环网带为专用发泡炉网带由特殊定制的不锈钢材料制成宽度 1000mm, 另外设置自动网带纠偏装置,可实现网带的平稳运行。

3.11  网带托辊    Φ60 组成(轴承在炉体的外墙板上)

3.12    燃烧器品牌 Burner brand 日本正英品牌, 1 /


3. Crosslinking section Detailed instructions

3.1        size Long 6 m * 3.5 m * wide high about 4 m

3.2   Furnace framework By the square tube, Angle steel, cold-rolled plates welded together, the middle add aluminum silicate insulation cotton;

3.3    Furnace heat preservation material 150 mm thick aluminum silicate insulation board, roof, side plate 120 mm thick

3.4    Up and down and the wind by the  party  tube, cold rolled steel sheet, wind deflector (2 mm thick perforated plate) of welding

3.5   Circulating air duct By cold rolled steel sheet, flanges (8 mm to 10 mm steel plate welding and become, outsourcing aluminum silicate insulation cotton (120 mm thick);The application of mm galvanized steel cladding;

3.6  Air duct damper Circulating air duct with a damper, can manually adjust the air volume and air  pressure, air door by steel plate, shaft (Φ 30), fan control plate mm steel plate welding.

3.7   Circulation fan Adopt high-efficiency centrifugal fan, which can realize frequency control of motor speed, the impeller is made of stainless steel material, chassis use 16 mn material, power 7.5 KW, frequency conversion control.

3.8   Furnace heating mode se natural gas heating mode, which can realize effective energy saving and control temperature;

3.9   Hot blast stove By cold rolled steel sheet  flange mm steel plate welding and become, outsourcing 150 mm thick aluminum silicate insulation cotton;The outer package of 0.8 mm galvanized steel plate

3.10   Loop net belt Loop net belt for special foaming Furnace belt.Made of special customized stainless steel materials, the width of 1000 mm, the other set up automatic mesh belt correction device, which can realize net belt running smoothly.

3.11    By Φ 60 light roll and cladding of bearing seat (bearing) on the furnace of the cladding

3.12        Burner brand Japanese brand, 1 / period


 

 


4.     发泡段 详细说明

4.1   尺寸     长 8m*宽约 4.5m*高约

4.2   炉体框架 由方管,角钢,冷轧钢板焊接而成,中间添加硅酸铝保温棉

4.3   炉体保温材料 硅酸铝保温板,顶板 150mm 厚,侧120mm

4.4   上下匀风器   由方管冷轧钢板导风板焊接组成

(30 * 30)

4.5   循环风道  由冷轧钢板,法兰8mm~10mm 焊接而成,外包硅酸铝保温棉120mm ;最外应用 0.8mm 镀锌钢板包覆;

4.6   风道风门  循环风道装有风门,可以手动调节风量和风压,风门由钢板,轴(Φ30),扇型控制盘焊接组成。

4.7   循环风机     离心机,实现变调速叶轮采用不锈钢材质机壳采用 16MN 材质功率

30KW,变频控制;

4.8   炉体加热方式     采用天然气加热方式可实现有效节能及温度的平稳控制;

4.9   热风炉

由冷轧钢板,法兰焊接而成,外包 150mm 厚硅酸铝保温棉;最外层包裹镀锌钢板

4.10   循环网带 循环网带为专用发泡炉网带。由特殊定制的不锈钢材料制成,宽度 1000mm,另外设置自动网带纠偏装置,可实现网带的平稳运行。

4.11   网带托辊 由Φ60 镀铬光辊及外墙板轴承座组成

(轴承在炉体的外墙板上)

4.12   观察孔 在炉体操作面的墙板上设置观察孔,方便加工过程中观察材料的发泡状况,以便更好的对发泡片 材进行控制,从而得到优质的片材材料。

4.13   直线燃烧器 直线燃烧器可提供精准的火焰控制, 火焰宽度为 1100mm,可以有效去除循环网带表面的聚乙烯残留物。

4.14   排烟风机  功率 5.5KW,变频控制

4.15    燃烧器品牌 日本正英品牌,1 /

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4. Foam segment    Detailed instructions 4.1Long spans about 8 m * 4.5 m * 5.5 m high

4.2   Furnace framework By the square tube, Angle steel, cold-rolled plates welded together, the middle add aluminum silicate insulation cotton;

4.3   Furnace heat preservation material   thick aluminum silicate insulation board, roof, side plate 120 mm thick

4.4   Up and down and the wind by the party tube, cold rolled steel sheet, wind deflector                 of            welding 4.5Circulating air duct      By cold rolled steel sheet, flanges (8 mm to 10 mm steel plate welding and become, outsourcing aluminum silicate insulation cotton (120 mm thick);The application of 0.8 mm galvanized steel cladding;

4.6  Air duct damper Circulating air duct with a damper, can manually adjust the air volume and air  pressure, air door by steel plate ,  shaft (Φ 30), fan control  plate mm steel plate welding.

4.7  Circulation fan Adopt high-efficiency centrifugal fan, which can realize frequency control of motor speed,  the impeller is made of stainless steel material,  chassis use 16 mn material, 30 kw power, frequency conversion control.

4.8  Furnace heating mode Use natural gas heating mode, which can realize effective energy saving and control temperature;

4.9  Hot blast stove By cold rolled steel sheet, flange steel plate welding and become, outsourcing 150 mm thick aluminum silicate insulation cotton;The outer package of galvanized steel plate

4.10  Loop net belt Loop net belt for special foaming LuWang belt.Made of special customized stainless steel materials, the width of 1000 mm, the other set up automatic mesh belt correction device, which can realize net belt running smoothly.

4.11  Mesh belt roller  By Φ 60  light roll and cladding   of bearing seat (bearing) on the furnace of the cladding

4.12  Observation hole Set the observation hole on furnace operation the wallboard, convenient observation material in the manufacturing process of foaming conditions, in order to better to control foam sheet, and high-quality sheet material is obtained.

4.13  Linear burner Linear burner can provide precise flame control, flame width is 1100 mm, can effectively remove circulation polyethylene residue on the  surface of the mesh belt.

4.14  Smoke extraction fan Power 5.5 KW, frequency


conversion control

4.15    Burner brand Japanese brand, 1 / period

 

 

 

5. 炉口冷却托辊:

辊筒规格:直径 150mm*2100mm 宽,通水冷却;

 

 

四、五辊冷却定型机: 辊筒直径 Φ215

辊筒长度 L=2100mm 表面粗糙度 Ra<=0.025um 镀鉻厚度 0.08-0.1mm

镀铬层硬度  HRC55-60

传动形式    链条传动

传动 或宁波东力品牌减速电机传动功率 4kw

电机调速器 ABB 变频器控制线速度 最高 16 /min

五辊形式    水平式结构

旋转接头优质耐高温,无锡腾旋                     5.The oven cooling rollers:

Diameter roller specification: 150 mm * 2500 mm

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wide, is cooled;

 

D.    Five roll cooling setting machine:Roller diameter

Φ215

The length of the roller L=2100mm The surface roughness

Ra<=0.

025um Chrome plating thickness Chromium plating layer hardness 0.08- 0.1mm HRC55-60

The transmission form Chain transmission The transmission Falk or ningbo east force reduction motor brand

The transmission powder 4kw The motor speed ABB inverter control Linear velocity max 16m/min

Five roll form Horizontal structure

 

 

 

 

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Rotary joint Excellent high temperature resistant, wuxi spin.

 

 

 


五、纠偏装置及切边装置: 纠偏方式液压纠偏

纠偏机数量  2

切边刀  3 把刀,切割宽度可调,刀架位置可调

配废边收卷装置 1

 

六、牵引机:

胶辊材质、胶辊数量       丁晴橡胶辊+钢辊 1 对规格        Ф200mm×2100mm

功率    3kw

传动    速电机

调速器  ABB 变频器控制

辊筒开合气缸驱动(需用可调气缸)

 

 

 

 

 

 

 

 

 

 

七、自动计米飞刀切割

长度控制    韩国奥托尼克斯编码器、计米器裁断形式 飞刀形式

 

八、除静电装置:

用于制品双面除静电处理;

 

 

 

九、双工位收卷机    双工位收卷


E.    Rectifying device and trimming device:Rectify way               Hydraulic deviation

Rectifying the machine number 2 set

Trimming knife        3 knife, cutting width adjustable, adjustable head position

With the waste edge winding device 1 set

 

F.   tractor

Rubber roller material, rubber roller Nitrile butadiene rubber roller + steel roller to 1 specificationsФ200mm×2100mm

Powder 3kw

drive      motor brand Governor ABB inverter control

Roller movable     Cylinder driving (with adjustable cylinder)

 

 

 

 

 

 

 

G.    Automatic meter fly knife cutting:

The length of the control     South     Korea     autonics encoder, the meter

The cutting form Fly knife form

 

H.    Anti-static device:

Products used in double in addition to electrostatic processes

 

I. Double location winding machine


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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收卷驱动力矩电机

张力控张力传感器自动反馈恒张力控制牵引速度 收卷轴形式   3 英寸气胀轴,有效宽度 2100mm

最大收卷直径    1100mm

 

 

 

十、电器控制系统:

电器控制柜  立式电控柜+三辊摇臂控制箱温控表日本 RKC/欧姆龙

按钮、开关、指示灯:       施耐德品牌空开      施耐德/德力西品牌

继电器:     日本和泉

接触器       施耐德/德力西品牌 brands

变频器       ABB 品牌


Structure form      Double location winding Winding drive Torque motor

Tension control    Tension        sensor,        automatic feedback, constant tension control of drawing speed Closed scroll form 3 inches inflatable shaft, the effective width of 2100 mm

The biggest winding diameter    1100mm

 

J.E  lectrical control system

Vertical electric control cabinet + three roller rocker arm control box

Temperature control table::   Japan RKC /omron Button, switch, indicator light:施耐德品牌Schneider brand

Air switch          Schneider/delixi brands relay:          Japan and spring

contactor        Schneider/delixi brands The inverter ABB brand


 

 

 

 

 

I、    Testing standard

1.         The acceptance standard of the good is fully accorded to the Company Standard of Shanghai ZC Pipe Equipment Company Limited.

2.         The Seller supplies operation manual for main extruder and accessory equipment and the principle drawings for the electric components

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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