Dây chuyền xả băng Inox, xẻ băng thép không rỉ 0.15-2mm khổ 800mm

Việt Nguyên Co.,Ltd cung cấp dây chuyền xẻ băng thép cuộn CR, HR, AZ, EZ xẻ băng inox độ dày 0.15-2mm băng từ 20mm trở lên.

 

High Speed Precision SlittingLine 

(0.152.0) × 800m

 

 

I. Basic technical parameter

1.  Raw material: Stainless Steel Coils, Cold Rolled Coils, HRC

 

2.  Coil thickness: 0.15---2.0mm

 

3.  Coil width: 20mm---700mm

 

4.  Coil I.D.: Φ508mmΦ610mm

 

5.  Max. Coil O.D.: Φ1600mm

 

6.  Max. Coil weight: 8MT

 

7.  Threading speed:15m/min

 

8.  Line speed: 120m/min

 

9.  Camber: within 2M ≤0.5mm

 

10.   Burr: ≤ 5% of sheet thickness

 

11.  Line direction: according to customer

 

II. Process


 

 

Paper collection machine ——Coil loading car —— Single Cantilever Uncoiler——Coil Head Traction, Coil Head Straightening—— Press and shovel head, Double pinch roll Feeding, Hydraulic shearing machine —— Loop —— Entry guide, Film Sticking


Machine—— Slitting machine—— Scrap winder—— Loop—— Pre-distribution & tension machine—— Recoiler—— Coil unloading car—— Supplemental Arm, Press-distribution device —— Interleaving paper machine —— Hydraulic control ——Electrical control

 

III.  Main technical specifications:

1.  Paper collection machine

1.1   Structure: steel frame machine base, with air expansion shaft, tension motor collection. Centring movement adjustment

1.2  Transmission power: 3HP tension motor

1.3        Fixed tail end: pneumatic handrail

 

 

2.  Coil loading car :

2.1   Structure and type: welded steel structure piece in four-wheels type

2.2   Component driving forward-backward movement: Hydraulic motor, BM315

2.3   Component driving up-down action: hydraulic cylinderΦ200x750mm

2.4   Longitudinal travel: 2000mm       (1 set of fixed storage platform)

2.5   Lifting travel: 750mm       (Four pillar type)

2.6   Max. load: 8MT

 

 

3.  Hydraulic Centring Single Cantilever Uncoiler

3.1   Working style: Hydraulic four arrises inside expansion type

3.2   Hydraulic cylinder for expansion: Φ160×120mm

3.3   Braking style: pneumatic pressure regulating brake

3.4  Applicable coil width300700mm

3.5   Max. coil diameter1600mm

3.6   Max load8MT

 

 

4.    Coil Head Traction, Coil Head Straightening

5.1   Structure of traction head carrier: welded steel-sheet structure piece, pressed down directly by hydraulic cylinder transmission

5.2   Cylinder size: Φ80x500mm 1PCS

5.3   Head Straightening cylinder: Φ80x600mm 1PCS

 

 

5.    Material receiving shovel plate, Double pinch roll Feeding, Hydraulic shearing


machine

6.1   Structure of shovel head: welded iron-sheet structure

6.2   Form: big tongue lifting, small tongue extension

6.3   Component driving up-down action: hydraulic cylinder Φ80x400mm

6.4   Component driving extension: hydraulic cylinder Φ63x400mm

6.5   Structure and type of carriage: double pinch roll, welded steel-sheet structure

6.6   Size of feed roll: Φ200x800mm (Bottom roller initiative, Upper roller passive)

6.7   Pressure component: hydraulic cylinderΦ80x100mm 2PCS

6.8   Feeding Power: 5.5KW AC motor, Reducer, Pneumatic clutch

6.9   Plate shearing machine: one hydraulic plate shears 3x800mm

 

 

7.  Loop

7.1  Type: cement-poured, twin-face flap table

7.2   Loop size: 3.5mx1.2mx2.5m (LxWxH)

7.3   Flap structure: welded angle steel with sliding rolls on the both ends and covered with plastic board

7.4   Flap motion: up-down motion of Φ80x550mm hydraulic cylinder

 

 

8.Entry guide,    Film Sticking Machine

8.1   Structure and form of carriage: vertical-roll limit, double-roll pinch, welded steel-sheet structure

8.2   Specification of vertical-roll: Φ125x125mm, 2suits, high-frequency quenching

8.3   Specification of holding roll: Φ160x800mm, chrome-plated

8.4   Component driving holding roll up and down: hydraulic cylinder Φ80x100mm

8.5   Force driving correction: dual-face screw mandrel with one side manual control

8.6   Correction range: 200~800mm

8.7   Film Sticking Machine

 

 

9.  Slitting machine

9.1   Structure: ruin-type rotary shears, swift shears replacement by ruin movement

9.2   Size of shear shaft: Φ200x800mm (shears holder)

9.3   Material of shear shaft: 40Cr, medium-frequency quenching, accurate grinding

9.4   Size of rotary shears: Φ320xΦ200x T8.5mm

9.5    Transmission component of shears: DC 90KW with speed-reducer, distribution box


and universal joint

9.6   DC motor controller: EUROTHERM 590 control panel

9.7   .Slitting press drive: 2HP 1:30 Gear motor with worm gear box. Lifting screw for ball screw, no clearence for up and down.

9.8   Knife changing way: Hydraulic cylinder moving the memorial arch, Cylinder size: Φ63x450mm

9.9   Moving device: Straight Linear guide rail

9.10  Slitting speed: 0~120m/min adjustable

9.11  Slitting capacity: 0.15---1.0mm   25strips;   1.0---2.0mm 15strips;

 

 

10.   scrap winder

10.1  Winding type: twin-face winding, winding displacement

10.2  Size of winding reel: Φ450x350mm

10.3 Driving force of winding reel: Perform transmission on both sizes respectively with 5kw AC speed-control motor.          Slippage by friction disc

 

11.  Loop

11.1  Type: cement-poured, twin-face flap table

11.2  Loop size: 3.5mx1mx4m (LxWxH)

11.3 Flap structure: welded square pipes with sliding rolls on the both ends and covered with plastic board

11.4  Flap motion: up-down motion of Φ80x750mm hydraulic cylinder

 

 

12.   Pre-distribution & tensioning machine:

12.1  Size of pre-distribution shaft: Φ95x800mm

12.2  Size of pre-distribution plate: Φ200x2.5mm

12.3  Material of pre-distribution plate: 65Mn, quenching treatment

12.4 Type of tensioning machine: ruin-type beam hold-down with blanketing and wooden board between upper and below beams

12.5 Component driving press-down: hydraulic cylinder Φ100x150mm. Pressure meter is required upon pressure adjustment.

12.6    Size of balancing length-measurement roll: Φ400x800mm, surface polyurethane coating


13.   Recoiler

13.1 Structure: transmission by gear box, expansion of dovetail inclined sliding block, arrow-type block clamping coil end

13.2  Size of winding shaft: Φ200x800mm (dimension at the winding block)

13.3  Size of winding block: Φ508x800mm

13.4 Component driving expansion: inclined sliding block driven by hydraulic cylinder, Φ160x100mm

13.5  Structure of winding-coil support: steel structure

13.6  Component driving support: hydraulic cylinder, Φ80x350mm

13.7  Component driving winding: 110kw DC motor

13.8  Motor controller: EUROTHEM 590 control panel

13.9  Speed: 0~120m/min adjustable

13.10   Coil weight max.: 8MT

 

 

14.   Coil unloading car:

14.1  Structure and form: welded steel structure, four-wheel type

14.2  Transmission component: Hydraulic motor BM315

14.3  Component driving up-down action: hydraulic cylinder Φ160x750mm

14.4  Prevention device: Φ45x1600mm 4PCS

14.5  Max. load: 8MT

 

 

15.    Supplemental Arm, Press-distribution device

15.1  Welded iron-sheet structure, by hydraulic cylinder drive

15.2  Hydraulic cylinder size: TC80x450mm   1PC

15.3  Press-distribution cylinder: Hydraulic cylinder Φ100x350mm

15.4  Press-distribution shaft:   Φ95x800mm

15.5  Press-distribution sheet size & material:   Φ200x2.5mm, 65Mn quenching treatment

 

 

16.    Interleaving paper machine:

16.1  Steel frame machine base, with air expansion shaft. Centring movement adjustment

16.3  Fixed tail end: pneumatic handrail

16.4  Max O.D: Φ450mm

16.5  Moving range: 200mm


17. Hydraulic control station, control valves and oil pipe                                                   one set on-site wires and cables as well as conduits

18.   One electrical control cabinet, two operation cabinets

19.   Followings shall be prepared by buyer:

15.1  Main power switch, on-site wires and cables as well as conduits

15.2  Braking gas: Gas source Q=0.9m3/min, P=0.8MPa

15.3  Gear-box oil: hydraulic fluid

15.4  Deep-pit guard grille

IV.        Provided documents:

Seller will provide operation instruction, assembly-line schematic drawing, wearing parts drawings, principle drawing of hydraulic system and electrical wiring drawings with delivered machines.

V.      Shearing parts list of precision slitting shears

1.  Rotary shears: D320xd200xT8.5mm                                                                          20PCS Material:H13                            Hardness: HRC60°~62°

2.  Shears cushion: D249xd200mm

Thickness

(mm)

Qty. (pcs)

Thicknes

s (mm)

Qty.          (pcs)

Thickness

(mm)

Qty. (pcs)

0.95

20

1.8

20

10

20

1.0

20

2.0

20

20

20

1.1

20

3.0

20

30

30

1.2

20

4.0

20

40

25

1.3

20

5.0

20

50

25

1.5

20

6.0

20

 

 

1.6

20

8.0

20

 

 

3. 

Thickness

(mm)

Qty. (pcs)

Thickness

(mm)

Qty.

(pcs)

Thickness

(mm)

Qty.   (pcs)

10

15

15

15

20

15

11

15

16

15

30

15

12

15

17

15

40

15

13

15

18

15

50

15

14

15

19

15

100

15

 

 
Rubber ring:

Description

Qty

(PCS)

 

Color

D320xd250xT20/30/40

10

 

 

D318xd250xT20/30/40

10

 

 

D314xd250xT20/30/40

10

 

 

4. Division plate: D200xd95xT3mm

Material: 65Mn

18pcs

5. Division pad: D125xd95mm

Material: Nylon

225pcs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 


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