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National Refinery Limited (NRL)
Designation: Maintenance EngineerDepartment: Maintenance-III DepartmentDuration: September 2015 to December 2018
Key Responsibilities
Turnaround/Planned Shutdowns
01) Lube-II Refinery Turnaround 2017
02) Fuel Refinery Turnaround 2016
- Responsible for the complete maintenance activities of the Boilers & their Auxiliaries including preventive & break-down maintenance.
- Responsible for conducting Boiler Annual Shutdown.
- Planning & organizing manpower, materials & spares for Routine maintenance activities & Annual shutdown of Boiler.
- Responsible for generating Purchase Requisitions, and follow-up of the materials from concerned vendors.
- Responsible for coordinating all documents related to the boiler area including Annual Shutdown & all other Routine Maintenance Reports and Spare parts lists.
- To utilize ERP System (SAP ECC6 Plant Maintenance Module) for creating Maintenance Orders, monitoring inventory level, raising Notice of Requirement and notice of Manufacturing, Budgeting/Costing of maintenance jobs, issuing Job Completion Certificates, issuing Material Requisition Slips, etc.
- Maintenance & troubleshooting of Rotary equipment such as Centrifugal Pumps, Reciprocating, and screw Compressors as well as Stationary equipment such as Heat Exchangers, Cooling Towers, and storage tanks.
- To ensure all Fire Preventive equipment was maintained and tested to ensure its 100% operation.
- Coordination with the Projects Department & responsible for the Modifications for the better performance/availability of the equipment.
- Coordinate with contractors for any sort of Modifications in the Utility Area including Boilers, Water Treatment Plants & RO Plants, and Tanks.
- To receive all types of work permits including Hot work permits, Crane operation permits, confined space entry permits, electrical energize/de-energize permits, and cold work permits.
- Authorized to sign Material requisition slip for issuance of material from the warehouse.
- To evaluate and check final measurements for issuance of job completion certificates.
- Familiar with international codes & standards like API 610, API 618, API 682 & TEMA.
Turnaround/Planned Shutdowns
01) Lube-II Refinery Turnaround 2017
- Worked as a Critical Pipelines (CPL) coordinator in Lube-II Refinery Turnaround 2017.
- Completed all the pipeline modification jobs proposed by the Operations and Project Department in accordance with ASME B31.
- Carried out all the process pipeline repair/replacement jobs recommended by the inspection team in accordance with ASME B31.
- Coordinated with DESCON Engineering Limited personnel for the completion of all jobs.
02) Fuel Refinery Turnaround 2016
- Served in the Inspection Team for Pressure Vessels and Reactors in Fuel Refinery Turnaround 2016.
- Carried out initial inspection of pressure vessels and reactor.
- Pre-cleaning and post-cleaning final inspection of pressure vessels and reactor in accordance with API 510 and ASME Section VIII.
- Providing recommendations for maintenance jobs (if required).
- Box-up of pressure vessels and reactors after completion of all jobs.
AuVitronics Limited (AVT)
Designation: Trainee EngineerDepartment: Maintenance DepartmentDuration: April 2015 to September 2015
Key Responsibilities
- Implementation and monitoring of all mechanical-related works on the floor as per approved drawings and methods and safety rules (HSE).
- Estimation, preparation, and assignment of the resources such as manpower, materials, consumables, equipment, tools, etc., required for all mechanical and related works prior to execution.
- Designing of the layouts of the existing & under-construction building in the Port Qasim plant.
- Make the Preventive Maintenance Schedule of the Port Qasim plant Injection Molding machines, its accessories & other utility equipment such as compressors, boilers, chillers, cooling towers, and AHU Systems.
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