Wire Splicing

Learning Objectives

At the end of the lesson, you will be able to:

  1. Cognitive Domain

  • Determine basic types of wire splicing

  1. Affective Domain

  • Practice safety in wire splicing

  1. Psychomotor Domain

  • Perform wire splicing using alternative materials.

Let's Watch!

Let's Practice!

Activity 2.0


PERFORMANCE TASK ACTIVITY:

Wire Splicing Activity


Activity Materials:


Materials used for this activity includes the following:

· Wire (Any wire available)

· Stripper (If available)

· Long Nose Plier

· Combination Plier



Activity Proper:


1. Base from the demonstration shown previously. Perform wire splicing by using the prescribe materials.


2. Choose at least ONE (1) type of wire splicing discussed in the previous demonstration and perform.


3. Video yourself together with your output and upload it into the given google form. Please note that the filename of the video you will be uploading must follow the given filename format



Filename Format: Surname, First Letter of given FirstnameMiddle Initial_LA 2

Ex:

NakilaKS_LA2

Let's Explore!

Have you ever spotted a wire wrapped in black electrical tape above your ceilings or walls?

If yes, then that is an example of spliced wire. The reason for splicing the wires is to allow the current flow to and from the power source and electrical equipment by providing a conductive path for even distribution of electricity. Wires are connected either in parallel or series connection in order to supply the electrical equipment or electrical devices such as switches, outlets and circuit protection devices.

The most commonly used wire splicing method is the rat tail and tap splice. They are usually used in our home electrical wiring system. Other wire splicing method are also used in building electrical installation, power distribution and many other infrastructures that utilizes electricity as their source of energy. The discussion below will take you through to the different types of wire splicing as well as their functions and purposes.

Did You Know?

In 1882, Thomas Edison created the first power distribution system in New York City. He uses jute-wrapped copper rods in rigid pipes filled with bituminous compound. This was the time where a copper is used as a conductor.

Let's Read!

Wire splicing is the process of combining 2 lengths of wires so they can carry a current. Usually, when doing wire splicing, wires undergo a series of twisting, folding and wrapping to securely connect the wires. However, due to the development of new materials and technology, today's electricians now use butt splice or heat shrink to provide a complete electrical connection.

Before we delve into the different types of wire splicing discussion, remember to strip the wires beforehand, and turn off the power when performing wire splicing and installation using a live wire.

DIFFERENT TYPES OF ELECTRICAL SPLICES/JOINTS AND THEIR USES

Western Union

Small, solid conductors are best spliced together with the Western Union splice. Wire splices of this type are the most common. Remove roughly five inches of insulation from both wires and cross the exposed wires to construct the Western Union splice. Wrap one wire five or six times around the other, then do the same with the other. Pinch the ends of the wires with pliers and cut off the surplus wires. Wrap tape around the joint after soldering it shut.

Plain Tap Joint

This is used where the tap wire is under considerable tensile stress .

Knotted Tap Joint

Is used where the tap wire is under heavy tensile stress.

Fixture Splice

Fixture splices, also known as fixture joints, are used to link wires of various sizes. This juncture necessitates the removal of five inches of wire insulation. With a pair of pliers, hold the wires together and twist them a few times. For the joint to be secure, both wires must twist. Cut both ends of the wire to the same length, and then bend the twisted junction to line up with the wires. Extend the cut ends perpendicular to the wire and twisted portion of the wire. Wrap these two ends around the twist in the same direction. Wrap tape around the connection after soldering it together

Rat tail or Pig tail

A rat-tail splice, also known as a twist splice or pig-tail splice, is a very basic electrical join that may be done with both solid stranded wires and pig-tail wires. It's constructed by wrapping two or more wires of the same diameter symmetrically around each other on a common axis. Electrical tape or other methods can be used to insulate the bare splice. Mechanically, this common and basic splice is not very strong. It can be strengthened by soldering it or twisting it and then holding it in place with the internal metal spring or threads of a twist on wire connection, also known as a wire nut. The splice isn't designed to join wires that will be yanked or stressed because it's not particularly sturdy.

Britannia Splice

A Britannia Splice, sometimes known as a cable splice, is not simple or straightforward to perform. This splice is used on both the inside and outside of the building on large solid wires where twisting is difficult, however there is equipment to make this splice easier.

Underwriter's Knot

When creating drop cord, tie an underwriter knot at the top so the weight is carried by the knot rather than the copper conductors where they are linked to the terminals.

Cross joint

This is a two-tap wire that is turned at the same time and is utilized when the two tapped wires are subjected to high tensile stress.

Duplex cross joint

This is a two-tap wire that is turned at the same time and is utilized when the two tapped wires are subjected to high tensile stress.

Wrapped Tap Joint

Wrapped tap or Tee joints are used on big solid conductors where wrapping the heavy tap wire around the main conductor is problematic. Both the main wire and the tap wire are skinned about 4 inches when using No. 6 AGW wire. The tap wire is bent into a L shape about 12 inches from the insulation to rest along the main wire's side. Using size No. 18 bare conductors, a wrapping wire is then created, terminating beyond the bend of the tap wire and up to the installation of the main conductor.

Aerial tap joint

This is typically used as a temporary tap on construction sites. Tap wire movement will be aided by the simple twist.

Y splice

Because the strands are flexible and can all be wrapped in one operation, this form of wrapping is commonly utilized on small cables

Through Fixture Joint

Fixture leads are linked to branching wire in an immediate place with a Through Fixture joint

Double-Crossed Joint

A Double-crossed joint is similar to a regular-crossed joint, but it has the added benefit of being stronger.

Did You Know?

The Western Union splice, also known as the Lineman splice, is a way of attaching electrical cable that was invented with the advent of the telegraph in the nineteenth century and named after the Western Union telegraph business. When the cable is subjected to loading stress, this method might be applied

WIRE SPLICING SAFETY PRECAUTIONS

FIGURE 1.0

Shows a butt connecter (above) is commonly used on thin wire, but it is also available in 16# and 18# AWG. The ends of the two wires are twisted and inserted into the connection using a lineman's pliers or a substitute instrument. To ensure a good connection, the butt connectors are crimped with a tool. Outside the connector, there should be very little or no exposed wire.

WIRE SPLICING SAFETY PRECAUTIONS


The average Fire Marshall may not approve of repairing electrical appliances by means of wire splicing and electrical tape, but people do it anyway. Most tradesmen, hobbyists and Brainiac can usually execute a competent wire splice, but it is always important to consider specific facts such as: what the device is for, if it is stationary, and what the wattage rating is. Appliances which consume high wattage can contract enough heat at the point of splice to melt ordinary electrical tape wires together on high-wattage equipment. The heat at the spliced junction will melt the rubber tape, which will cause the two wires (hot and neutral) to arch, trip a breaker/fuse, and perhaps create a fire or shock.

To eliminate potential risks, replace any heaters that are now connected using a basic electric tape splice with a wire nut or butt connector.

Let's Have a Quiz!

TO TEST YOUR LEARNING IN THE PREVIOUS DISCUSSION ANSWER THE QUIZ!

Let's Do It!

Engagement Activity 2.0


Direction: Follow the given instructions below.

  1. Applying what you've learned in this lesson. Take photographs of at least three (3) examples of wire splices that you can discover in your area. Check to see if the photo is clear.


2. Perform the three examples of wire splicing that you have photographed earlier using any available materials that you can find at home, like spring in a notebook, shoelace, rope, or any kind of wire.


3. In a 1/4 illustration board, paste your 3 spliced wires together with the photographs (of the 3 splices) you have taken and the name of the splice. You can make a design around splices if you want. Just make sure, not to over decorate.



4. Submit a photograph of your output on the given submission box below. You can also submit it to your teacher during meet ups.

Let's Enhance!

Video Enhancement

Reading Enhancement

References

Image Sources

Lesson Shortcuts:

THAT'S ALL THANK YOU! AND SEE YOU FOR THE OTHER LESSONS!