TPM is a systematic approach to eliminate waste associated with production equipment and machinery. TPM focuses on involving machine operator in the routine checks and cleaning of the machine to detect problems earlier. Other areas of emphasis include minimizing machine "downtime" resulting from unexpected breakdowns, fully utilizing a machine's capabilities, and tracking life cycle cost.
With the adoption of TPM, enterprise can benefit from the following aspects:
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Involve machine operators in basic daily maintenance tasks
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Earlier detection of factors critical to maintaining equipment "uptime"
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Attacks the manufacturing equipment losses of breakdowns, set-ups, adjustments, reduced speed, scrap and rework.
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Measure impact of defects, sub-optimal performance, and downtime using OEE (Overall Equipment Effectiveness)
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Reduce capital expenditure through equipment refurbishment and capacity improvements
In Summary, the implementation of TPM can lead to significant manufacturing cost reductions, improvement in production efficiency and allow manufacturing organizations better placed to survive in increasingly competitive global markets.
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