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KHETRI AND KOLIHAN MINES

 

KHETRI AND KOLIHAN MINES

Two underground mines are in operation at Khetri Copper Complex. Khetri mine was designed to produce 5000 tonnes per day considering four levels under production. Maximum production done from the mine was over 1 million tones in the years 1990 to 1993 (1.00 million t in 1990-91, 1.06 million t in 1991-92 and 1.05 million t in 1992-93) when four levels were active.  Until 1.4.2006 cumulative extraction from Khetri mine is over 20.9 million tones of ore containing more than 1,69,022 t copper.

Kolihan mine was designed to produce 2500 tonnes per day considering three levels under production. Maximum production done from the mine was 0.63 million tones in the years 1987-88 when three levels were active.  Until 1.4.2006, cumulative extraction from Kolihan mine is over 15.5 million tones of ore containing more than 2,32,543 t copper.

MINE LAYOUT

KHETRI MINE

Mine workings extend over a strike length of about  3.6 km. It is the largest underground metal mine in the country. The mine is divided into main levels at 60m interval. The top level is 421meter level (ML) and the lowest level is 0 ML coinciding with mean sea level. The other levels are 350
  ML, 300 ML, 240 ML, 180 ML, 120 ML and 60 ML. Ore from upper four levels viz. 421 ML, 350ML, 300ML and  240 ML is completely mined out  and present production is contributed by 180 ML,  and 120 ML  levels.  The mine is developed on track system of transportation except 421 ML and 300 ML, which were developed on trackless system. 

SERVICE OPENINGS

Two  major openings are constructed from  surface  in the central part of mine. These are service shaft and  production shaft.  The  shafts  are  sunk  to  a  depth  of  392 meters  and 475 meters respectively  from surface. The production shaft is designed  to hoist ore from 0 ML. Similarly, service shaft also serves to the levels upto 0 ML. A third shaft is sunk in the north close to Banwas deposit for ventilation purpose. This shaft is  300 m deep from surface. The levels connected to  service  shaft  are 300 ML,  240 ML, 180 ML, 120 ML, 60 ML and 0 ML. Besides,  there  are  three inclines  in hanging wall, which were  actively used at the  upper levels, when the levels were in operation.

Service shaft is used for man and material winding & ventilation application, it works as intake of fresh air.  A 1600 KW double drum winder is installed for the winding purpose. Production  shaft  is used for ore hoisting. It also acts as a return airway for ventilation. A 2870 KW tower mounted  friction Koepe  winder is used for ore hoisting. An axial flow fan of  175 KW,  capable  of  delivering  8400 cum  per minute  of  air,  is installed at the top of the shaft. For northern side of Khetri Mine a ventilation shaft is in use having an axial flow fan of  125 KW,  capable  of  delivering  5000 cum  per minute  of  air. 

KOLIHAN MINE

Kolihan mine is a compact mine extending over a strike length of 600 meters only. This is the first mine in India which was developed on trackless and ramp system of mining. The mine is divided into main levels at 60 meter interval. The top level  is 424 ML and the lowest level is 0 ML. The other levels are 364 , 306, 246, 184, 124 and 64 MLs. Ore from upper three levels viz. 424 ML, 364 ML and 306ML is completely mined out  and present production is contributed by 246 ML, and 184 ML.  


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SERVICE OPENINGS

The access to the orebody is through an adit (5.5 m x 3.5 m ) and an underground shaft of  5.9 m diameter. The single shaft serves the purpose of ore production and man winding. 520 m deep shaft located at 424 ML is connected to 306 ML, 246 ML, 184 ML, 124ML, 64 ML and 0 ML. 400 KW winder has been installed for cage and counter weight for man-winding and waste rock/material handling. 800 HP Koepe winder has been installed for ore hoisting.

The mine is developed on ramp system where a decline is driven from surface to 105 ML at 1 in 9 gradient. The decline serves as second outlet and return air way. It was used for production of ore from 364 ML. There are three more adits at 486 ML,  475 ML and 460 ML. 

METHOD OF WORKING AT THE MINES

The  method of exploration, development  and  stoping are similar in both the mines. A footwall drive is developed based on surface  drill  hole  intersections and  definition drilling  is carried  out  from  these drives to  delineate  the  geometry  of orebody, with the help of underground diamond  drill  machine. Mine development is done with the help of jackhammers. The  removal of blasted rock in sub levels is done by auto-loaders.  At main levels,   trackless load-haul dump (LHD) and Low Profile Dump Trucks(LPDT) are used.

Principal  stoping method is sub level  open  stoping for  narrower  ore bodies (preferably less than  15m)  and  large diameter  blast hole stoping for wider ore bodies. In sub  level stoping,  stope drilling is done in ring fashion by pneumatic  drifter either BBC 120 or M-110 C. The hole diameter is 57 mm and  maximum hole  length  is 25 meter. In blast hole stoping method, large diameter holes are  mostly parallel  to  the general dip of the orebody. The hole diameter is 165 mm and the length is  about 50 m. The machines in use are Down The Hole (DTH) drilling machine like Mission Megametic .

The mine is highly mechanised. For   transportation  of mineral from underground to the surface, Granby  Cars of 10 t  capacity in combination with trolley wire  locomotive, are used.  

ORE HOISTING

Ore  hoisting at both mines is centralized. Ore from different levels is transferred to a central ore pass. It is than directed  to a crusher located below 0 ML of  the  mine. Ore is crushed to minus 150 mm and hoisted  to  surface  in skips. At Khetri mine, it is directly fed to plant stockpile whereas at Kolihan mine it is discharged at surface stockpile then it is transported to  the plant stockpile by 7.5 km long bicable aerial ropeway